WCA September 2021

Technology news Fast and reproducible sample inspection of plastic pellets

Sortco GmbH & Co KG is a specialist for optical and mechanical sorting of shape and colour deviations in plastic pellets. In March, the company opened a new sorting service centre in Niederzissen, Rhineland-Palatinate, Germany, where both optically demanding technical plastics and standard plastics are cleaned. The Purity Concept V optical inspection and analysis system from Sikora is used for final sample inspection after the sorting process. The highest purity of engineering plastics is a decisive feature for the quality of the end products, especially for use in the automotive, aerospace, medical and information technology industries. The requirements for the purity of the materials are correspondingly high. Sortco prepares plastic pellets according to customer requirements. “The goal of all sorting orders is a high-purity product,” said Hilger Groß, head of sales and QM at Sortco. “We aim to supply our customers with material which is so clean that it is at least equivalent to virgin material. Therefore, our sorting includes a 100 per cent inspection of all individual pellets.” The sorting is carried out by means of different inspection methods. For the optical in-line inspection and automatic

sorting, two Purity Scanner Advanced from Sikora are used at Sortco. Following the sorting, the random sample inspection of the pellets for final quality control is performed with Sikora’s laboratory testing system Purity Concept V. For 1,000kg of pellets, for example, between one and three samples of approximately 100g each are inspected. The test material is distributed on the sample tray, automatically guided through the inspection area and inspected by a camera within a few seconds. A projector marks contaminated material in colour directly on the sample tray. At the same time, the contaminated material is displayed and marked on the monitor, indicating the size of the contamination. Individual contaminated pellets can be selected and magnified. On the sample tray, these are simultaneously visualised optically by crosshairs. Mr Groß commented, “Only with Sikora, the test material lies on a sample tray without any movement. Thus, the analysis image shows an unsurpassed image quality. With alternative systems, the specimen is in motion, whereby blurring of the image makes an unambiguous evaluation more difficult.

❍ Detected contamination is highlighted on the sample tray as well as in the software

With the Purity Concept V, we can make reliable statements about the product quality very quickly, very easily and, above all, reproducibly.” Mr Groß also cited the clearly structured test report as a quality inspection certificate for the customer, complying with the requirements of ISO 9001:2015, as well as the testing speed of around 15 seconds per sample inspection, as advantages of the system. The system identifies all colour deviations from a size of 50µm. These are often burns of the polymer in varying intensity. The size and number of all coloured defects and contamination in the pellets are recorded. An unlimited number of individual tests or serial tests can be performed. Up to 100 individual tests can be combined into one overall result. The test results are documented and automatically made available to the customer together with the sorting results and the quantity balance after completion of the order. Test samples are usually stored for 12 months. However, the test data is also available at Sortco beyond this period, so that customers can refer to it, for example, in the event of a complaint from the end user. Sikora AG www.sikora.net ❍ Hilger Groß from Sortco, with Sikora’s Purity Concept V

Longitudinal tape forming Maillefer’s new longitudinal taping technology for aluminium, polyester, woven, non-woven and water swellable tapes provides water blocking and mechanical protection for a variety of cable constructions, including high-voltage and fibre optic. Tape application as part of the sheathing process must be fully functional within a production line. Longitudinal tape forming allows capacity for cable sheathing and tape forming to be increased; cable manufacturing is smoother and more reliable, with reduced risk of scrap production.

The solution is single- sourced and packaged with know-how about the forming tools available to

the operator. Maillefer SA www.maillefer.net

❍ Longitudinal tape forming technology

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Wire & Cable ASIA – September 2021

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