FastenersASIA March 2022

ISSN: 2633-9676 print

Photo by Fernando Reyes, Unsplash ISSN: 2633-9684 online Photo by Michael Dziedzic, Unsplash Photo by Jordan Opel , Unsplash

Contents March 2022

Diary of events

4-8 April 2022 MACH

Trade exhibition Birmingham, UK Organisers: The Manufacturing Technologies Assoc www.machexhibition.com

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Industry News

Products

17-20 May 2022 TOLexpo Trade exhibition Paris, France Organisers: Global-Industrie www.tolexpo.com

Manufacturing Technology

18-21 May 2022 Lamiera Trade exhibition Milan, Italy Organisers: CEU-Centro Esposizioni Ucimu SpA www.lamiera.net

7-8 June 2022 Wire Expo

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Trade exhibition Dallas, Texas, USA Organisers: The Wire Association International Inc www.wireexpo22.com

20-24 June 2022 wire Düsseldorf Trade exhibition Düsseldorf, Germany Organisers: Messe Düsseldorf GmbH www.wire.de

26-29 September 2022 wire China Trade exhibition Shanghai, China Organisers: Shanghai Electric Cable Research Institute Co Ltd Messe Düsseldorf Shanghai Co Ltd www.wirechina.net

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5-7 October 2022 wire Southeast Asia Trade exhibition Bangkok, Thailand Organisers: Messe Düsseldorf Asia www.wire-southeastasia.com

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As with all shows, and with the continuing coronavirus pandemic, please check to ensure the event is going ahead

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March 2022

Industry news

❍ Hexagon screws from Tilka

Machine and sheet metal screws

❍

Bufab acquires Tilka Trading Bufab has acquired all outstanding shares in Swedish company Tilka Trading, with annual sales of approximately SEK 50mn.

to the tools, processes, and not least the global network we have developed over the years.” Per Karlsson and Yngve Åkesson com- mented, “By joining Bufab, we will be able to continue to improve our customer service, grow our business and strengthen our team in the same way we have for the last decades. It will be business as usual, with the same high ambition level, but now as a part of a globally leading organisation.” Bufab AB Tilka Trading AB www.bufab.com https://tilka.se

1978 and has been owned and run by the second-generation siblings Per Karlsson and Lena Johansson since 1999. In January 2015, Tilka appointed an external managing director, Yngve Åkesson. Under their leadership, Tilka has expanded into a supply chain partner to customers across many industries. “It will be exciting to follow Tilka’s growth journey as part of the Bufab Group,” said Johan Lindqvist, acting president and CEO, and also group director for Segment North. “Through them we will bring both expertise and new customers to Bufab. As part of Bufab, they will also have access

Bufab is a trading company that offers customers a full-service solution as supply chain partner for sourcing, quality control and logistics for C-parts (screws, nuts, etc). Its Global Parts Productivity TM customer offering aims to improve productivity in the customer’s value chain for C-parts. Tilka is a wholesaler that supplies fasten- ers, special parts and logistics solutions to the industry in Sweden. The company, located in Mönsterås, was founded in

Graphics bigstockphoto.com/Artist tereh

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March 2022

Industry news

MW increases spring manufacturing capabilities Precision components provider MW Industries has acquired Fox Valley Spring Company, a supplier of springs, wire forms and flat springs. “We’re thrilled to welcome Fox Valley Spring to the family and look forward to growing together as we provide more products and services to our customers.“

family. We’re excited to provide those resources to our customers and bring our capabilities to serve the greater MW customer base.” As part of MW Components, Fox Valley Spring will operate as MW Components – Fox Valley. Existing customers from the combined companies will have access to the full portfolio of products and services. With more than 30 manufacturing facilities worldwide, MW Industries group companies deliver precision components to 19,000 businesses across more than 75 countries worldwide, in sectors as diverse as life sciences, automotive, aerospace, electronics and energy.

With the latest CNC coiling and automa- tion technology, Fox Valley Spring can manufacture complex precision springs in a single operation. The company’s engineering and manu- facturing professionals can design and manufacture custom springs to custom- ers’ unique requirements. Fox Valley Spring president Keith Wincentsen commented, “Our goal has always been to provide the best products and services to our customers; joining the MW family allows us to do more for them than ever before. “As one company, our customers will now be able to purchase products from any MW location and request speciality springs that leverage our capabilities as well as those offered throughout the MW

The acquisition expands MW Industries’ existing automation and manufacturing capabilities for springs and wire forms. The combined company will offer expertise in complex precision spring manufacturing for a variety of spring types, including extension springs, torsion springs, wire forms and die springs. Fox Valley Spring will join MW Components, the division of MW Industries focused on manufacturing highly engineered precision components at speed and scale. “Fox Valley Spring’s technology and expertise will allow us to better support our customers as they seek custom springs made from speciality materials, manufactured to tighter tolerances,” said Simon Newman, CEO of MW Industries.

MW Industries, Inc www.mw-ind.com Fox Valley Spring Company www.foxvalleyspring.com

Industrial nailers and staplers market forecast The industrial nailers and staplers market is expected to grow at a CAGR of over 4.14 per cent during the period 2020-2026, according to a report frommarket research firmArizton Advisory & Intelligence. With analysis and data-driven insights on the impact of Covid-19, highlights of the report include: • The global industrial nailers and staplers market will realise an absolute growth of 27.55 per cent in terms of revenue in the period 2020-2026 • The pneumatic nailer and stapler segment accounted for the majority share of the global industrial nailers and staplers market in 2020, and is expected to grow at a CAGR of 3.19 per cent during the forecast period • The nailers segment dominated the market with a share of 72.05 per cent in 2020, and is expected to grow at a CAGR of 4.41 per cent during 2020-2026 • North America’s share of the market was 32.87 per cent in 2020. The region is expected tomaintain its position during the forecast period • APAC emerged as the second-largest market for industrial nailers and staplers with a share of 26.54 per cent in 2020. It is expected to be the fastest-growing market during the forecast period Key offerings in the report include market size and forecast by revenue, 2020-2026; market dynamics – leading trends, growth drivers, restraints and investment opportunities; market segmentation – a detailed analysis by product type, operation, end- users and geography; and competitive landscape. A sample of the report can be obtained via Arizton’s website. Arizton Advisory & Intelligence www.arizton.com

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www.read-wca.com CONTACT INTERNATIONAL SALES: Tel: +44 (0)1926 334137 wca@intras.co.uk

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Industry news

Micro-Fab acquired by Cass Precision Machining Cass Precision Machining has announced that it has acquired Micro-Fab, a precision machining company based in Brooklyn Park, Minnesota, USA. It will operate as a division of Cass Precision Machining. JimGarvin.“Micro-Fab expands themarket spaces we’re in and there are synergies with the machining and prototyping.

table for Cass. It’s a win-win deal for both sides and we’re excited to be a part of such a great company like Cass Precision Machining.” Founded in 1945, Cass Precision Machining provides precision machining services including Swiss machining, CNC machining, screw machining and finish grinding to OEM firms worldwide. Cass Precision Machining www.cassprecisionmachining.com in late 2017, with rapid prototyping and printing production tools. It now offers complete digital Kanban solutions by integrating 3D printing technology in its existing vendor-managed inventory programmes. Würth Industry North America www.wurthindustry.com Würth Additive Group https://shop.wurthindustry.com

“They provide very precise parts with high tolerances, and adding such a strong group expands our capabilities at Cass and makes us a more diverse company.” Micro-Fab director Bob Past said, “At Micro-Fab we deal with more finite orders that are governed by documents; it’s more of a technical niche that we bring to the

Micro-Fabhas offeredprecisionmachining for more than 30 years, specialising in micro parts for machining used in defence, aerospace, medical and other industries.

“It’s a great fit for us,” said Cass president

Agreement for global distribution of 3D printers Würth Additive Group has signed a global agreement with Rapid Shape GmbH, a technology company in the field of generative rapid prototyping and rapid manufacturing systems. can be inefficient. By integrating a variety of smart systems, we increase production capacity, decrease human handling and bring user safety to the forefront in resin production. We are thrilled to introduce this technology to Würth Additive Group customers around the world.”

The agreement expands the group’s suite of 3D printing technology offerings, introducing the first resin 3D printer with automated functions to allow lights-out manufacturing processes and supply users with medical precision on an industrial scale. Together, the companies have created a turnkey industrial-ready solution with Würth special edition i30 and i50 models. The deal will broaden the Additive Group’s ability to support production-level additive manufacturing through Rapid Shape’s automated functions, including a proprietary automatic separation module – a sharp katana-like blade that enables direct cutting removal of the printed parts and automatic subsequent part processing. The same reliability, precision and autonomous production capabilities seen in the medical field are now available to industrial customers in their own production facilities. combines sophisticated workflows that allow it to keep up with the industrial demands of our customers,” said AJ Strandquist, chief executive officer of Würth Additive Group. “They are a perfect fit to support everyday C-parts, with their in-line system capable of producing hundreds of thousands of parts a year. We are excited to bring this technology to our suppliers and customers to help produce their parts in new ways.” Rapid Shape CEO Andreas Schultheiss commented, “Some competitors don’t like highlighting their full workflow because it “Rapid Shape’s platform

Würth Additive Group launched in April 2021 to provide expanded industrial 3D printing products and services, including financing and rental options. Würth Industry North America began providing additive solutions to customers

Rapid Shape GmbH www.rapidshape.de

❍ Würth Additive Group has signed an agreement to globally distribute Rapid Shape 3D printers

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Products

❍ Sealed with Zago salt-water-resistant seal screws, the smart Farallon Buoy prevents loss of subsea fishing gear in harsh marine environments

Sustainable sealing screws to prevent lost gear in smart fishing buoy

because of its resistance to salt water and its vast temperature range, hot and cold. In addition to pressure resistance, we like that Zago seal screws are sustainable, reusable and can be unscrewed and retightened multiple times for end-of- season maintenance.” Gail Friedberg Rottenstrich, co-founder and CEO of Zago Manufacturing Co, said, “As a sustainable manufacturer making sustainable sealing solutions for a sustainable world, we appreciate Blue Ocean Gear and its mission to create solutions benefitting people and planet. We’re excited to see what comes next.” Zago Manufacturing Co www.zago.com Blue Ocean Gear www.blueoceangear.com

is sealed with Zago Phillips pan head seal screws in titanium, engineered with Buna O-ring technology. Zago sealing screws differ from standard screws in that they feature a custom groove under the head. When combined with a rubber O-ring and tightened, the screw forms a 360° leak- proof, waterproof seal that will not break or crack under treacherous conditions. They are pollutant free and prevent contaminants such as precipitation, oil, bacteria, sand and dust from leaking into and damaging equipment or leaking out into the environment. “We chose a titanium seal screw because of its high resistance to salt-water corrosion, and it is lightweight yet strong,” said Peter Macy, Blue Ocean Gear chief business officer. “We chose a Buna O-ring

Approximately 640,000 metric tons of fishing gear is lost every year, polluting ocean waters and damaging marine ecosystems. The smart Farallon Buoy by Blue Ocean Gear aims to prevent this by providing real-time tracking and monitoring of deployed fishing gear anywhere in the world – land or sea – via a mobile app or web interface. Armed with sensors, the Farallon Buoy recognises when it is in or out of the water and alerts the user to anything unusual, such as equipment being dragged by a trawler, moved by a storm or becoming entangled. It sits on the water’s surface and attaches to a range of subsea fishing equipment, but works even when pulled underwater by strong currents. To ensure reliability and durability in its harsh operating environments, the buoy

Graphics bigstockphoto.com/Artist Wladimir

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Products

Precision springs partnership Berardi Bullonerie, Italy, offers more than 50,000 standard products, including bolts, screws, springs, anchors, and metal and plastic items – both custom and standard.

Berardi to offer a range of more than 25,000 types of springs, ready in stock for any product market. With a main office in New York, four other manufacturing facilities in the USA, and branches in Mexico, China, India and the UK, Lee Spring creates springs in technical materials and with treatments upon request, managing approximately 24,000 spring codes, all available in the warehouse. Berardi has selected 3,000 Lee Spring spring codes, among the most common ones, but the full range can be viewed on the Lee Spring website. Flexibility in creating springs according to the customer’s drawing allows Lee Spring to resolve problems for those working in technical, manufacturing and purchasing departments. If the required spring, or a valid alterna- tive, cannot be found among the 24,000 codes in the catalogue, customers can request a design and will quickly receive an offer, including all of the technical information needed.

Berardi supplies custom and precision springs in conjunction with Lee Spring

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The manufacturing capacity for Lee Spring’s catalogue springs starts from a wire diameter of 0.127mmup to 9.982mm, based on the type of spring. Materials used range from harmonic steel to a series of alloys, including 316 and 17-7 stainless steel, Inconel 600, phosphor bronze, beryllium copper and Hastelloy. The products include ultrasonic cleaning, passivation, powder coating, thermal treatment and polishing. The base for shipping of products to Berardi Bullonerie is Lee Spring’s London facility, which has large warehouses with all catalogue material in stock. Berardi’s technical office ensures pre- and post- sales assistance for both standard and special items. Berardi Bullonerie Srl www.berardi-screws-bolts.com Lee Spring Company www.leespring.com

Since 2010, the company has been working with American company Lee Spring, a supplier of custom and precision springs. This partnership has allowed

Materials used range from harmonic steel to a series of alloys

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Würth significantly expands online CAD database Würth Industry North America (WINA), an industrial distributor of supply chain solutions for fasteners, MRO and safety equipment, has added more than 50,000 C-parts to the Würth “CADalog”, its online CAD database, bringing the total number of parts listed to more than 57,000. Users can access the free service via WINA’s website to search for 2D and 3D CAD drawings of C-parts. Filters for search results include product type, thread size, dimensions, threads per inch, material, plating and grade. Each part’s

work with Würth technical application specialists to create custom CAD drawings for parts that are not in the CADalog. Würth Industry North America www.wurthindustry.com

page includes downloadable 2D and 3D CAD drawings with part specifications and measurements that users can utilise on their engineering platforms. In addition to viewing and downloading CAD files, users can email CAD files to others, connect with a Würth technical application specialist to request more information on specific parts, and request additional parts to be added to the CADalog. WINA plans to expand the CADalog, adding up to 100,000 parts in the next 12 months. Current Würth customers can also utilise the company’s CAD Services programme to

❍ Specifications and measurements are available for each part, in addition to downloadable 2D and 3D CAD drawings

New C-parts have been added to the previously established categories of bolts, nuts and washers, with six new categories created and updated with new parts: rings, pins, rivets, keys, rods and studs. The nine main categories are further or- ganised into several dozen subcategories to streamline search and navigation. “Our customers look to us to provide comprehensive technical expertise and the C-part product data they need to make intelligent prototype and design decisions,” said Dan Hill, chief executive officer for Würth Industry North America. “Wewill continue to invest in the growth of our online parts database as on-demand access to robust product data increases productivity and improves design quality for our customers.”

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Products

The case for universally applicable fasteners Universal Fastening System (UFS) designs and engineers proprietary technology including high-performance drive

and manufacturers can design better products and structures by placing fasteners in more desirable locations versus conventional need for straight-line access. Furthermore, failing or existing fasteners can be replaced to improve functionality and longevity.” UFS components can be made from any solid material, such as metals, plastics, ceramics and rubbers, in micro and macro sizes, with various methods. The fasteners can be driven or accessed from angles of up to 180° and in the tightest of places, with a head and driver that act as a carrier for manual or automated use, or as an anchor for a secondary process such as a permanent or non-permanent joint. The tamper-proof qualities can be hidden for added security, for restoration of aesthetic features, or for protection from environmental exposure. Universal Fastening System, LLC www.universalfasteningsystem.com of inside diameters, thicknesses and materials, Boker’s is able to deliver components that meet the characteristics and demands of each industry. Boker’s is also a solutions provider for complex precision stamped components. Offering more than 2,000 stock material options, the company can produce custom stampings, washers, spacers and shims in short, medium or long runs. Boker’s, Inc www.bokers.com Every component, mechanism and function of the 1" tool platform has been put through rigorous testing to ensure it performs in tough applications, and the cordless tools are backed by an IP56 rating. The simple four-bolt front housing design allows for easy and efficient servicing. Ingersoll Rand Inc www.irco.com forward fastening torque. Three speed and torque settings give users control of their tightening needs.

systems for fastening applications in industries including medical, automotive, aerospace, construction, marine, furniture and electronics, using manual as well as robotic processes. The company’s versatile designs for the fastener industry combine the qualities of a screw, a bolt, a nut and a nail into one system, using one-, two- or three-piece fasteners, depending on the application. Explaining the system’s capabilities, UFS described the fasteners as being like a screw that can be guided from an angle into its final position; a nail that can be inserted with built-in resistance to bending; and fasteners that can be secured and tightened using non-skid, no-slip, dual internal and external hybrid connections that mesh closely together in motion with their driver counterparts to

❍ UFS’s universally applicable fasteners

resist stripping. The universally applicable system is now available for licensing and use. Dr Kianor Shah, inventor of the Universal Fastening System, stated, “Now, engineers

New cordless 1" impact power tools Ingersoll Rand, a provider of mission- critical flow creation and industrial solutions, has introduced two new cordless 1" impact wrenches. The W9691 and W9491 tools combine power and durability with the convenience and mobility provided by cordless power tools. Both tools are offered in standalone or kit options: • W9691 6" extended anvil 1" square drive cordless impact wrench • W9691-K4E kit: 6" extended anvil tool, four 20V batteries and charger • W9491 standard anvil 1" square drive cordless impact wrench • W9491-K4E kit: standard anvil tool, four 20V batteries and dual-bay charger

Alongside the impact tools, the company’s new dual-bay charger provides quick simultaneous charging of two IQV20 20V lithium-ion batteries (the same battery platform as Ingersoll Rand’s other 20V tools).

The 6" extended anvil 1" cordless impact tool offers 4,000 Nm of torque for removing rusted, painted bolts. Each unit is also capable of providing 3,000 Nm of

Calendar scheduling tool for stampings and washers Boker’s Inc has been helping to solve design engineering challenges with stampings and washers for more than 100 years. Continuing its service to industries around the world, the company has announced the availability of its 2022 scheduling calendar – an easy-to-use tool designed with features for production managers, schedulers, purchasing teams and design engineers. the needs of its customers, Boker’s has also included a convenient metric conversion chart on the reverse side that features equivalents for common measurements, ranging from 1 / 64 " to 1" and 0.1 to 100mm. The dual-sided calendar and conversion chart is intended to help customers specify what they need from the company’s inventory of more than 32,000 non-standard flat washer tool sizes.

Available on request, the calendar provides a comprehensive, at-a-glance view of the 65-week scheduling period through to March 2023. Understanding

With a comprehensive range of sizes available, including outside diameters from 0.08" to 5.14", and a wide variety

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Manufacturing Technology

❍ Vericut simulates CNC machining in order to detect errors and inefficiency

Taking business to the next level at Mach 2022

feed rates. The software uses actual data for cutting tool forces and spindle power readings to calculate maximum chip thickness and feed rate. Sales manager Scott Ravenscroft ex- plained, “Vericut covers the obvious and visible production elements, such as crashes, scrap, gouges and prove outs; Force addresses the hidden opportunities. These include inefficient programming and suboptimal feed rates caused by the CAM system’s inability to adjust cutting feed rates for varying cutting conditions.” CGTech says that Force relies on proven technology to maximise program efficiency and productivity, and typically achieves savings of 8 to 15 per cent on aluminium and 15+ per cent on difficult- to-cut materials. Return on investment can be as little as one production component, with the opportunity to analyse cutting conditions, improve tool life, protect CNC machine tools and reduce operational costs. CGTech Ltd www.cgtech.co.uk

It operates independently, but can also be integrated with CAM systems. Managing director Gavin Powell com- mented, “Vericut has been designed to meet the needs of all types of shops, from small job shops to OEMs and Tier 1 sup- pliers that are regularly pushing the limits of CNC technology. The enhancements in version 9.2 provide the speed that shops of all sizes need to produce more efficient programs faster, and get their products to market more quickly and competitively, while promoting conservation of valuable material and human resources.” CGTech will also demonstrate Vericut’s force optimisation module at Mach. Vericut + Force provides an integrated simulation-optimisation solution that can reduce machining times and improve cutting tool and machine life. New and legacy NC programs can be optimised to run as safely and efficiently as possible. Force is available for milling, turning and mill-turn machines. Force is a physics- andmathematics-based module designed to optimise machining

Vericut® software from CGTech is designed for CNC simulation, verification, optimisation, analysis and additive manufacturing. CGTech also offers pro- gramming and simulation software for composites automated fibre-placement, tape-laying, and drilling/fastening CNC machines. Visitors to the Mach 2022 exhibition (4-8 April in Birmingham, UK) will be able to see how the software could benefit their business on Stand 218 in Hall 19. With Vericut, CGTech offers a range of products and solutions that ensure CNC machine tools run collision-free and manufacturing processes operate more efficiently. Demonstrations of the latest features in version 9.2 of the Vericut CNC machine simulation and optimisation software, plus an exclusive preview of what is to come in v.9.3, will be conducted on the stand by the company’s technical engineers. Vericut software simulates CNC machin- ing in order to detect errors, potential collisions or areas of inefficiency.

Graphics bigstockphoto.com Artist Koloj

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Manufacturing Technology

Optical measuring solution for fasteners quality control For operators in the fasteners industry, the quality control of screws is an essential activity. While manufacturing operators generally control screws during work-in-progress execution and at end-of-process, operators in the supply channel need to ensure inbound and outbound compliance to the nominal screw specifications. High-volume production combined with a wide variety of screw models can result in demanding conditions for an operator in this industry, due to the complexity of controls and the time required to carry out the measurements. A wide measurement toolkit library can solve most typical measurement problems, including dimensional, position and form measurements in both static and dynamic modes. Based on 2D optical technology, Optoflash from Marposs has the characteristics to be a reference point in the fasteners industry, for quality controls on small-size products like fasteners. Optoflash is based on area image sensors, and can performmany micrometric precision checks on parts at high speed. Optoflash uses multiple image sensors integrated in fixed positions across the product structure to cover the entire measurement range. This gives the advantage that neither the

image sensors nor the part being measured need to travel along the Z-axis. The operator places a screw in the measuring position and

❍ Optoflash – a solution for the quality control of fasteners

activates the automatic measuring cycle via the start button. In ten seconds, the Optoflash executes a 360° analysis of the screw and returns a graphical report of the measurements. Through automatic processing and total screw analysis, Optoflash ensures measurement consistency, with high repeatability and reproducibility of the measurements – a performance level that can be difficult to obtain though traditional manual measurement operations. Measurements are displayed as overlays and associated to the real screw image, while colour codes help determine critical conditions on the inspected part. Optoflash features a measurement toolkit dedicated to screws, which integrates the most common controls required. Meas- urement set-up is quick and easy. With a drag-and-drop action, the user can place the measurement directly on the part draw- ing, and input the necessary data, such as the nominal value or the tolerance range. Screws are generally positioned into the Optoflash over a flat faceplate or through a dedicated plug matching the head cavity dimensions and features. They system automatically compensates for variability in the part positioning on the holder and also the possible form errors of the screw. Optoflash analyses screws over 360° degrees and automatically combines several images to determine both part optical axis and the measurements of the features. Marposs Monitoring Solutions offers technologies for in- process monitoring across the whole metal forming industry. Its Brankamp systems are designed to improve productivity and part quality, and reduce production costs. The company Brankamp was founded in 1977 and acquired by Marposs in 2012. Marposs Monitoring Solutions GmbH www.marposs.com https://brankamp.com

ARRIVALs Landing at an exhibition near you…

MACH 4th-8th April 2022 Birmingham, UK

Stand: 20-230

Lamiera 18th-21st May 2022 Milan, Italy

Stand: TBC

Wire Expo 2022 6th-8th June 2022 Dallas, Texas, USA

Stand: TBC

wire Düsseldorf 20th-24th June 2022 Düsseldorf, Germany

Stand: 11A09

wire China

26th-29th September 2022 Shanghai, China

Stand: TBC

❍ The system is based on 2D optical technology for fast and extensive quality control on small-size shafts and fasteners

www.read-wca.com

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