WCA November 2015

Technology news

Modular in-line profile and shape measurement

ZUMBACH Electronic of Switzerland has introduced three new additions to its line of profile gauges for steel and metal profiles. The gauges are based on the laser light section technique and by camera vision, often also called “light cut” principle. Up to eight line lasers “mark” the contour of the product and the respective cameras each capture a large number of pixels on the product contour. A highly developed software adds the four pictures to the true, orthogonal section of the profile. All critical dimensions, angles and radii can be programmed together with their tolerances. Operators and supervisors can not only monitor the true profile as a 1:1 section online, but can also see irregular faults such as seams, concave or convex shapes, etc. All standard profiles such as H, I, U and L beams, hexagons, squares, flats and any special shape are measurable. Depending on the maximum product dimensions, the three new models cover measuring fields up to 200, 400 or 800mm. Thanks to a unique concept, the Profilemaster ® delivers highly accurate and stable readings (which is not “natural” by this principle, used in many gauges). A high reliability is guaranteed thanks to a sophisticated, multi-stage protection and purging/cooling system. Key advantages include: • With up to eight cameras, modular camera setting, any shape can be captured • Up to 16,000 points/contour (2,048/camera) = 5,734,400 The new UniCrimp 100 delivers power and precision at a very competitive price. It is a simple and cost effective crimping press that provides high quality performance. With 20kN (2.2 tons) of crimping force, the UniCrimp 100 can process wires up to 6mm 2 (10 AWG). The press accepts most industry-standard, mini-style applicators for crimping side- and rear-feed terminals. The optional pneumatic feed unit accommodates pneumatic feed applicators. Excellent applicator access makes adjustments and exchanges quick and simple and the optional quick-change applicator base is available for even greater efficiency. The power and robust design of the UniCrimp 100 make it suitable for a wide range of applications and the simplicity combined with accuracy makes it ideal for a variety of production environments. Schleuniger Inc – USA Website : www.schleuniger-na.com

❍ The Profilemaster SPS 800-8K gauge

points/second (with eight cameras) • High sampling rate of 350 to 500/second (full profiles/ second) • Four different colours of laser with an eight-camera system with no interference • Shape fault detection (SFD) • Compilation of a 3D model thanks to high sampling rate • Trouble-free maintenance with quick and easy access to the maintenance points Zumbach Electronic AG – Switzerland Website : www.zumbach.com

UniCrimp 100 bench crimping press from Schleuniger

❍ The new UniCrimp 100

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Wire & Cable ASIA – November/December 2015