WCA March 2025

Wire & Cable ASIA ན঴ ࿷ᇤ

CELLMASTER® Diameter, Capacitance Measurement and Control Solution

Benefits: Centralisation of the insulated conductor is accurately displayed for process optimization ensuring best electrical performance is achieved. Capacitance level is controlled to best stability, optimizing signal transmission performance. SRL indication directly on screen allowing optimal product selection for performance needs. Startup times and scrap levels reduced to minimum capabilities, thanks to early indication of process issues and changes. Increased machine usage through early indication of failing parts thanks to live Fourier Transform displays, allowing clear preventative maintenance to take place, avoiding major breakdowns.

Zumbach Electronic AG | Hauptstrasse 93 | 2552 Orpund | Switzerland Phone: +41 (0)32 356 04 00 | sales@zumbach.ch | www.zumbach.com

Supermac – Global Solution Provider in Extrusion and Process Technology along with IIOT applications

Supermac Industries established in the year 1974 is a leader in manufacturing of high end systems and process technology for the wire & cable in Power and telecom sector and related Industries. The ISO 9001 and CE certified company specializes in offering customized and tailor made solutions to fulfil specific needs of the variety of customers all across the globe. With a highly skilled design team, with the best of manufacturing and highly talented commissioning team, trained experts in cable processes and technology, we offer design to process expertise to bring in the best product for you. Supermac Industries established in the year 1974 is a leader in manufacturing of high end systems and process technology for the wire & cable in Power and telecom sector and related Industries. The ISO 9001 and CE certified company specializes in offering customized and tailor made solutions to fulfil specific needs of the variety of customers all across the globe. With a highly skilled design team, with the best of manufacturing and highly talented commissioning team, trained experts in cable processes and technology, we offer design to process expertise to bring in the best product for you. Supermac has expertise providing on line commissioning from remote. Post commissioning customer service support is provided Supermac has expertise providing on line commissioning from remote. Post commissioning customer service support is provided

IIOT screen IIOT screen

from both on site as well as from remote. In our endeavour to conform to industry 4.0 norms, Supermac has taken strong strides forward in implementing several digital initiatives and can provide IIOT enabled extrusion lines supported by Siemens Mind sphere software from both on site as well as from remote. In our endeavour to conform to industry 4.0 norms, Supermac has taken strong strides forward in implementing several digital initiatives and can provide IIOT enabled extrusion lines supported by Siemens Mind sphere software The company has three established and running units near New Delhi and are adding another unit under our expansion program. The company has three established and running units near New Delhi and are adding another unit under our expansion program. The state-of-the art facilities are equipped with international and indigenous machinery to carry out the process of manufacturing as per the customer’s requirements. Supermac has strategic partnership with German Companies – M/S Scholz to cover CCV Lines, M/S Rubicon to cover Rubber extrusion Lines and Simpack USA for Coiling machines and Solutions. The state-of-the art facilities are equipped with international and indigenous machinery to carry out the process of manufacturing as per the customer’s requirements. Supermac has strategic partnership with German Company – M/S Scholz to cover CCV Lines, and Simpack USA for Coiling machines and Solutions.

High speed building wire line High speed building wire line

Supermac specializes in the following areas: • State of the art CCV Line with Supermac specializes in the following areas: • State of the art CCV Line with

• Rubber extruders for Insulation and sheathing materials • Silicone extrusion lines with infrared vulcanization system • Cat 5.6 and 7 Lines • FTTH drop cable lines • Fluoropolymer – FEP, PTFE /ETFE Lines • Loose tube/Secondary coating lines for fibre optics • Extruders for variety of applications – up to 175 mm • Cross-Head Single/Dual/Triple • Haul-Off Caterpillar • Capstan • Take-up and pay-off of all types and sizes and as per requirement above 4.5 meters and 40 MT • Rubber extruders for Insulation and sheathing materials • Silicone extrusion lines with infrared vulcanization system • Cat 5.6 and 7 Lines • FTTH drop cable lines • Fluoropolymer – FEP, PTFE /ETFE Lines • Loose tube/Secondary coating lines for fibre optics • Extruders for variety of applications – up to 175 mm • Cross-Head Single/Dual/Triple • Haul-Off Caterpillar • Capstan • Take-up and pay-off of all types and sizes and as per requirement above 4.5 meters and 40 MT

Scholz Vulcanization system for Power Cables up to 132 KV XLPE and 33 KV for Rubber • Specialized Medical Tubing extrusion lines • Proven Triple Extrusion Line for SIOPLAS (XLPE) cables • High speed Insulation Line and Sheathing Line for House Wiring & Control Cables and medical equipment sector. • High output and best in class Insulation Line and Sheathing Line for Power and Optical fiber Cables. • HCV insulation and sheathing line • Hybrid and composite CCV lines for both XLPE and Rubber. Scholz Vulcanization system for Power Cables up to 132 KV XLPE and 33 KV for Rubber • Specialized Medical Tubing extrusion lines • Proven Triple Extrusion Line for SIOPLAS (XLPE) cables • High speed Insulation Line and Sheathing Line for House Wiring & Control Cables and medical equipment sector. • High output and best in class Insulation Line and Sheathing Line for Power and Optical fiber Cables. • HCV insulation and sheathing line • Hybrid and composite CCV lines for both XLPE and Rubber.

Supermac CCV Line Supermac CCV Line

www.supermacindia.com www.supermacindia.com

SUPERMAC INDUSTRIES (INDIA) LIMITED SUPERMAC INDUSTRIES (INDIA) LIMITED

UNIT-I : Plot No-2, Sector-6, IMT Manesar, Gurgaon Haryana, INDIA Ph.: +91-0124-4690500 | Fax: +91-0124-4690501 E-mail: jasvinder@supermacindia.com, vkohli@supermacindia.com UNIT-I : Plot No-2, Sector-6, IMT Manesar, Gurgaon Haryana, INDIA Ph.: +91-0124-4690500 | Fax: +91-0124-4690501 E-mail: jasvinder@supermacindia.com, vkohli@supermacindia.com

OFFICE : A-28 & 29, NARAINA Industrial Area Phase-1, New Delhi-110028, INDIA Ph.: +91-11-45574317 E-mail: office@supermacindia.com OFFICE : A-28 & 29, NARAINA Industrial Area Phase-1, New Delhi-110028, INDIA Ph.: +91-11-45574317 E-mail: office@supermacindia.com

UNIT-II : Plot No. 18-19, Sector-2A, IMT Manesar, Gurgaon, Haryana, INDIA UNIT-II : Plot No. 18-19, Sector-2A, IMT Manesar, Gurgaon, Haryana, INDIA

Editor ( 编辑 ) David Bell Editorial Assistant ( 助理文字编辑 ) Christian Bradley Design & Production ( 设计/制作 ) Lisa Wright Advertising/Marketing ( 广告/营销 ) Jason Smith UK, Italy, USA, Canada, India & ROW 英国、意大利、美国、加拿大、印度及世界其它国家 Linda Li Asia 亚洲 Advertisement Coordinator ( 广告联络人 ) Liz Hughes Accounts Manager ( 财务经理 ) Louise Jennings Subscriptions ( 订阅) Louise Jennings Web Design/Developer ( 网页设计/开发 ) Andrew Barnes Social Media Administrator ( 社交媒体运营专员 ) Milly Harrison Founder ( 创办人 ) John C Hogg Advertising/Marketing & Editorial ( 广告, 营销及编辑部 ) Intras Ltd Unit 32, Tangent Business Hub, Shirebrook, Nottinghamshire NG20 8RX, UK This publication and its full contents of layout, text, images, and graphics is copyright protected. No part of this publication may be reproduced in any form or by any means, electronic or mechanical including photocopying, recording or any other storage or retrieval system without the publisher’s written permission. The publisher, owners, agents, printers, editors and contributors cannot be held responsible for and hereby exclude all liability whatsoever for errors, omissions or the accuracy and claims printed or inferred in the editorial or advertisements published in this, previous or subsequent editions or for any damages, costs or losses caused thereby. Wire & Cable ASIA reserves the right to edit, reword and subedit all editorial submissions in accordance with editorial policy. Wire & Cable ASIA expressed graphically or by text is a registered name and style trademark of Intras Ltd, UK. All matters relating to this Disclaimer are governed by the laws of England. 《亚洲线缆》杂志所有图文受版权保护。未经书面授权不得全部或部分 以任何方式转载。出版商、编写者、代理商、印刷商及投稿者对在本期、 以前、以及将来刊登的稿件或广告的准确性和提出的索赔不承担责任。英 国 Intras Ltd 公司拥有《亚洲线缆》( Wire & Cable ASIA ) 图像和文字注 册商标。 Wire & Cable ASIA is published three times a year. It is distributed throughout North and Southeast Asia to registered readers in wire, cable and wire component producer and consumer industries. Annual subscriptions are available from just US$80. 《亚洲线缆》每年出版 3 期,面向整个北亚、东南亚地区的电线、电缆和 线材制品的生产商和用户发行。订阅年费最低 80 美元。 US Copies only : Wire & Cable ASIA (ISSN No: 0218 - 3277, USPS No: 022-979) is published three times a year: March, September and November by Intras Ltd and distributed in the USA by Asendia USA, 701 Ashland Ave, Folcroft PA. Periodicals postage paid at Philadelphia, PA and additional mailing offices. POSTMASTER : send address changes to Wire & Cable ASIA , 701 Ashland Ave, Folcroft PA 19032. Europe ( 欧洲 ) Tel ( 电话 ): .................... +44 1926 334137 Fax ( 传真 ): .................. +44 1926 314755 Email ( 电子邮址 ): ........ wca@intras.co.uk Website ( 网站 ): ........... www.read-wca.com Editorial ( 广告/营销 ) Intras USA – Doug Zirkle Danbury Corporate Center, 107 Mill Plain Road, Danbury, CT 06811, USA Tel ( 电话 ): .................... +1 203 794 0444 Email ( 电子邮址 ): ........ doug@intras.co.uk USA ( 美国 )

AI leads demand for high quality data cables The demand for high quality data cables is growing exponentially – led, no doubt, by the huge investment in AI data centres worldwide. And with that comes standard-setting quality requirements for the cables. It has been sufficient in the past to control the diameter to the nominal value, but variations in a wide range of parameters of these cables can cause reflections during data transmission. Some of the Sikora devices in the Laser, Centerview and Capitance ranges measure diameter and eccentricity values with high single-value precision, allowing deviations and scatter of the nominal values to be recorded precisely. Turn to page 23 for the full story. As if to highlight the international flavour of Wire & Cable ASIA , French company Condat – following the successful launch of its new plant in China’s Shandong province – has finalised the acquisition of Chinese company ShuangQi/Gaosen. The deal strengthens the wire drawing lubricant manufacturer’s presence in the Chinese market, and Condat is also enhancing its product range, particularly in the steel cord segment. Meeting the exacting standards for this cable on a permanent basis requires continuous monitoring of the performance of the extrusion process.

ShuangQi/Gaosen is a specialist in the formulation and manufacture of sodium soaps, and its range will further complement Condat’s range. See page 16 for full details.

Cleaner energy seems to hit the headlines every week, and Malaysia’s Sarawak Energy and clean energy solutions provider Gentari have signed a joint study agreement to assess the feasibility of a floating solar power plant at the reservoir of the Murum Hydroelectric Plant, Sarawak, Malaysia.

The agreement, with Abu Dhabi Future Energy Company PJSC (Masdar), marks a significant milestone in expanding renewable energy capacity in Sarawak state and supporting Malaysia’s clean energy ambitions. Go to page 12 for the full story.

David Bell Editor

Front cover courtesy of Blachford

Wire & Cable ASIA ན঴ ࿷ᇤ

For more details:

Illinois, USA Tel: +1 815 464 2100 Fax: +1 815 464 2112 Ontario, Canada Tel: +1 905 823 3200 Fax: +1 905 823 9290

www.blachford.com

All rights reserved © 2025 Intras Ltd ISSN 0218-3277

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Innovative • Reliable • Smart The new generation of NIEHOFF multiwire drawing lines

You manufacture copper and aluminium wires of the highest quality. When choosing equipment, top production speed and reliability are a must. Your new machines must run at maximum output to make your investment pay off. Fast. What we offer: the new generation of NIEHOFF multiwire drawing lines. MMH 112 Multiwire Drawing Machine with Continuous Resistance Annealer RM 202 and Dynamic Single Spooler S 632 : fast, precise, efficient. Created for your success. How you benefit: You will save time and effort during installation. Your production output will increase while energy consumption decreases. You will experience great ease of operation and maintenance. The quality of your products will improve.

Convincing Quality

Innovative Solutions

What will convince you: the whole package - it makes the difference.

Worldwide on Site

Expertise, Customer Driven, Service – in Good Hands with NIEHOFF

Maschinenfabrik NIEHOFF GmbH & Co. KG Walter-Niehoff-Strasse 2, 91126 Schwabach, Germany Phone +49 9122 977-0, Email: info@niehoff.de

www.niehoff.de

Contents

8 Industry News 23 Technology News 33 India Insight 34 People 35 wire Eurasia 2025 48 Editorial Index 48 Advertisers Index Regulars

ISSN: 2633-9676 print

ISSN: 2633-9684 online

40 Industry News 43 Products

REDRAW ROD

WIRE

BAR STOCK

Beneke Wire Company is a supplier of aluminium wire and redraw rod to the cold heading fastener industry serving aerospace, automotive, marine, general construction, sporting goods and apparel industries to mention a few.

Beneke Wire Company is a family owned and operated fourth generation aluminium mill celebrating its 57th anniversary in 2025.

Beneke takes pride in delivering a value package to their customers that combines quality, consistency, on-time delivery and unsurpassed customer service. Beneke has an exceptional team of metallurgists and engineers that offer excellent support to their customers. It’s “Better By Beneke” for a reason, come experience it for yourself.

Specialty Aluminium Wire

5540 National Turnpike / Louisville, KY 40214 USA Tel: +1 502-367-6434 / www.benekewire.com ISO 9001:2015

Actual Customers’ Products Manufactured with Beneke Wire

23

Technical Article

35

Istanbul, Turkey 9-12 April 2025

46 On the road to

decarbonisation: the importance of the electric arc furnace route in steel production By Helmut Freiherr von Fircks, Swiss Steel Group

bigstockphoto.com Artist Ivan Zhukevych

Photo: Engin Yapici • www.unsplash.com

Diary of events 25-27 March 2025 Fastener Fair Global Trade exhibition Stuttgart, Germany Organisers: Messe Stuttgart www.fastenerfairglobal.com

March 2025

9-12 April 2025 wire Eurasia Trade exhibition Istanbul, Turkey

Getting Technical Temperature cycling simulation using finite element analysis Featuring • Reels, spools and spooling • wire Southeast Asia show issue Next Issue: September 2025

Organisers: Tüyap Fairs And Exhibitions Organization Inc in cooperation with Messe Düsseldorf www.wire-eurasia.com 6-9 May 2025 Lamiera Trade exhibition Milan, Italy Organisers: CEU-Centro Esposizioni Ucimu SpA www.lamiera.net

6-8 May 2025 Made In Steel Trade exhibition Milan, Italy Organisers: Siderweb SpA www.madeinsteel.it

Subscribe today!

10-12 May 2025 China (Guangzhou) International Metal & Metallurgy Exhibition Trade Exhibition Guangzhou, China Organisers: Guangzhou Julang Exhibition Design Co Ltd www.julang.com.cn 13-15 May 2025 Interwire Trade exhibition Atlanta, Georgia, USA Organisers: The Wire Association International, Inc www.wirenet.org

Wire & Cable ASIA ན঴ ࿷ᇤ

Visit us online at www.read-wca.com

6-8 September 2025 wire Middle East Africa Trade exhibition Cairo, Egypt Organisers: Tüyap Fairs And Exhibitions Organization Inc www.wire-mea.com

Shows correct at time of publication, please check to ensure the event is going ahead

Industry News

MAC‘s 105ft ultrasonic- and eddy-current-equipped NDT system with automated material handling at RGM’s plant in Illinois, USA

Partnership to ensure high-quality rod and bar

tables, with no size adjustment needed. MAC’s EZ drop rollers place the bar on the conveyor channel rolls, where it moves smoothly through the testers. On the output side, tested bars are automatically sorted into accept or reject. Each accepted bar is lifted by sorting rollers and moved to an intermediate station to be raised by alignment rollers. The MAC Aligner unit, designed for this installation, pushes the end of the bar to line it up correctly before it is released onto the accumulation table and into the accept pocket, making bundling easier. Stops can be activated to accumulate bars while the pocket is emptied, without stopping the testing. A new calibration station was designed to hold and feed the reference bars used to verify that tests are operating within specifications. A simple button press moves the bar from the calibration support station to MAC EZ drop rollers that catch the bar and lower it onto the inlet conveyor, where it is automatically fed through the testers, reversed and returned to the station. Magnetic Analysis Corp www.mac-ndt.com

typically set up on 0.1" depth notches. To optimise the accuracy of the eddy current test, a demagnetiser removes existing magnetic fields in the bars that might counteract the fields induced by the eddy current probes during the test. For the detection of internal flaws, the Echomac® FD-6 eight-channel ultrasonic electronics and 100mm rotary were selected. Ultrasonic transducer test signals can penetrate the entire bar, allowing 100 per cent volumetric inspection to detect core internal flaws such as cracks, voids and inclusions, as well as some surface flaws. The rotary head mechanism spins the transducer elements and water couplant at speeds of up to 2,400 rpm around the bar as it is fed through the test. The transducers are housed in holders that facilitate set-up for different sized materials. Special attention was paid to the design of the automated handling system to prevent back-ups or jams, while promoting efficiency and accuracy. A conductor PLC with HMI touchscreen controls all operations including rotary testers, triple guides, the bench, conveyors, sorting, marking and alarms. Bars ranging from 20 to 100mm diameter are loaded from the input

Round Ground Metal (RGM), a producer of close-tolerance round rod and bar, and NDT specialist Magnetic Analysis Corporation (MAC) have collaborated to create a fully automated system that enables efficient, high-quality testing of stock for use in industries such as aero space, heavy equipment, energy and medical. Together, RGM and MAC designed a system that incorporates both eddy current and ultrasonic technologies to test cold-finished carbon steel, alloy and stainless rod and bars. Now installed by MAC, the massive system – more than 100-feet long overall – can test rods and bars ranging from 3.66 to 12.8m long (12 to 42ft) and 19.05 to 88.9mm in diameter (0.75" to 3.5") at speeds of up to 45.72mpm (150 fpm). MAC’s 350 Rotomac® is used in this installation for detecting longitudinal, seam-type defects, including cracks, pits and laps. Operating at 150ft per minute, this rotary can detect defects as short as 0.4" and, depending on material quality, defects smaller than 0.004" deep. At RGM, the current mill operation for uninterrupted testing flow is 120 fpm,

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March 2025

IS EVERYTHING QUALITY

The UPCAST ® continuous casting technology has been a jewel since its birth – a result of technical innovation and process know-how. The legacy continues: consistent high quality is still everything.

Upward casting since 1968

September 17-19, 2025 | Bangkok, Thailand

®

UPCAST OY , PORI, FINLAND www.upcast.com

Industry News

Optimising the durability and wear monitoring of a blast furnace ROGESA (Roheisengesellschaft Saar GmbH) in Dillingen, Germany, has commissioned SMS group to carry out a comprehensive modernisation of a blast furnace, to extend its service life and ensure effective monitoring of the hearth lining. The contract includes the planning and delivery of the Paul Wurth hearth lining and multi thermocouple sensor probes (MTPs), as well as technical support during the installation phase. The required upgrade is based on measurements taken in 2023, which indicated that the wear on the hearth of the facility’s blast furnace 4 is more advanced than expected, and that the remaining wall thickness is approaching the wear limit. Blast furnace 4, built in the late 1970s, was enlarged and re lined by Paul Wurth in 2003. It has a usable volume of 2,460m 3 and an output of 6,400 tons per day. The last reline on the blast furnace took place in 2016. For the new furnace lining, SMS plans to use Paul Wurth hearth lining technology, including carbon blocks, ceramic cups and refractory materials, which are known for their durability and reliability. Well-designed equipment offers thermal insulation by maintaining the extremely high temperatures required for iron ore reduction. In addition, it offers corrosion resistance by avoiding chemical attacks from molten iron and slag, and structural support by withstanding mechanical stresses and maintaining the furnace’s shape. The multi thermocouple sensor probes are designed to precisely determine and track hearth lining wear, ensuring enhanced monitoring and operational efficiency.

Blast furnace 4 at ROGESA, as viewed from the water treatment plant

The project is expected to be completed in the third quarter of 2025, with a shutdown time of only 55 days. It is the latest undertaking in a long-standing relationship between SMS group and ROGESA, with previous collaborations focusing on hot blast stoves and refractory-related projects. Martina Engelmann, project manager at SMS group in Germany, commented, “We are delighted to continue our partnership with ROGESA on this important project. Our advanced hearth lining technology enables ROGESA to extend the life of their furnace, operate them more safely, and prevent forced shutdowns. After the big re-line in 2003, it makes us proud to continue collaborating here in Dillingen.” Dr Jürgen Hochhaus, operations manager of the blast furnace department at ROGESA, added, “We greatly appreciate SMS group in Germany for their flexibility and prompt responsiveness to our requests, which were critical to the success of this project. Their expert solutions, particularly their expertise in hearth lining and multi thermocouple sensor probes, ensure the durability and safety of our operations.” SMS group GmbH ROGESA www.sms-group.com www.rogesa.de

Precise gauging solutions on display Nordson Measurement & Control manufacturers improve product quality and increase productivity.

Booth 717

Solutions, formerly NDC Technologies, will be displaying several products at Interwire 2025. Visitors to the Nordson M&CS (Beta LaserMike Products) booth (717) will see how precise, reliable measurements along the critical points in the cable extrusion process can help

Other product recipe creation and storage, settings configuration (including tolerance limits), internally stored manual and Fieldbus files, and internal diagnostics capabilities. Also on display at the Nordson booth will be the LaserSpeed® Pro M Series non-contact length and speed gauge for measuring moving, bouncing products; AccuScan 6000 Series four-axis scanning diameter and ovality gauge; Smart Temp intelligent preheating solution; BenchMike Pro off-line diameter and ovality sample part inspection system; CenterScan 2010 non-contact eccentricity measurement system; and Datapro process controller and data management system. Nordson Measurement & Control Solutions www.ndc.com features include

Product introductions will include the new TrueWall embedded webserver. The TrueWall embedded webserver is new software that is integrated within Nordson’s TrueWall ultrasonic gauge, providing critical measurement data on product centring, wall thickness, eccentricity, diameter and ultrasonic wall echo waveforms. All of this information enables operators to quickly set up extruded products, and to check that the product meets specifications. The new webserver can be paired with external laser OD measurements, line speed (encoder/LaserSpeed®) and other discrete digital inputs/outputs to create a comprehensive system. This capability also eliminates the need for a PC-based control application or separate controller.

The new TrueWall embedded webserver will be on show at Interwire

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March 2025

Industry News

Global fibre manufacturer opens 48,000m 2 factory in Abu Dhabi

increased production capacity and streamlined service to customers across the MENA region. The facility will also support the UAE’s growing telecom infrastructure needs as the country continues its digital transformation. The investment aligns with Emtelle’s vision of providing innovative and sustainable telecom solutions that are critical to the development of smart cities and connected communities. Designed for scalability and sus- tainability, the facility will use energy efficient technologies and resource management systems to ensure minimal environmental impact. It is expected to generate numerous employment opportunities for skilled workers in Abu Dhabi. “This new facility in Abu Dhabi is a key part of our long-term strategy to increase capacity and efficiency in one

Emtelle, a manufacturer of fibre optic and microduct solutions, has opened a new $50mn global innovation and manufacturing facility in KEZAD Area A (KEZAD Al Ma’mourah), in Abu Dhabi, UAE. The 48,000m 2 facility is a milestone in the company’s expansion within the Middle East and North Africa (MENA) region, strengthening its commitment to providing telecom infrastructure solutions to the global market. Located strategically in KEZAD (Khalifa Economic Zones Abu Dhabi), the facility was developed by KEZAD Group specifically for Emtelle, and will enable the company to serve the increasing demand for high-speed Internet and telecom infrastructure in the region and around the world. The advanced hub will produce a full range of passive telecommunication network solutions, including microduct tube bundles and pre-connectorised fibre solutions, ensuring faster delivery,

(From left) KEZAD Group CEO Mohamed AlKhadar AlAhmed, UK deputy ambassador Jonathan Knight and Tony Rodgers, Emtelle CEO

of our fastest-growing markets,” said Tony Rodgers, CEO of Emtelle Group. “By manufacturing at the KEZAD hub we are not only reducing lead times but also reinforcing our commitment to meeting the demands of our regional customers. KEZAD’s strategic location and excellent logistics infrastructure have been instrumental in making this possible.” Emtelle Group www.emtelle.com

Industry News

Rolling mill supplied for production of hollow sections voestalpine Tubulars in Austria has successfully commissioned a profile rolling mill engineered by Friedrich Kocks GmbH & Co KG. Following the completion of all work and commissioning, the new equipment is now fully integrated into the hot tube rolling mill at the Kindberg site in Styria. and two vertical rolls facing each other. The rolls are individually driven. Based on Kocks’s three-roll stand design, they feature calibre adjustment and allow for fast roll changes, providing flexibility in production planning. The scope of supply also included the corresponding equipment for the roll shop.

voestalpine Tubulars is now capable of producing seamless, hot-rolled square and rectangular hollow sections up to large formats and wall thicknesses. Friedrich Kocks GmbH & Co KG www.kocks.de

The award of the contract was preceded by intensive technological discussion of the design and construction of a solution for rolling seamless hollow sections. The centrepiece of the profile rolling mill, named PWW 530/4, consists of four consecutive 530mm stands, each equipped with two horizontal

Feasibility study for floating solar project in Malaysia

Abu Dhabi Future Energy Company PJSC (Masdar) has signed a joint study agreement with Malaysia’s Sarawak Energy and clean energy solutions provider Gentari, to assess the feasibility of a floating solar power plant at the reservoir of the Murum Hydroelectric Plant in the state of Sarawak, Malaysia. The large-scale floating solar PV project marks a significant step towards expanding renewable energy capacity in Sarawak state and supporting Malaysia’s clean energy ambitions. The exchange of documents was held at Masdar’s head office in Abu Dhabi, between the three chief executive officers – Mohamed Jameel Al Ramahi (Masdar), Datuk Sharbini Suhaili (Sarawak Energy Group) and Sushil Purohit (Gentari). Floating solar projects offer several advantages for countries like Malaysia, with growing populations and a scarcity of land that is required for agriculture, housing and industry. Placing solar plants on water reduces land use, decreases water evaporation and offers potential synergies with hydroelectric operations. Mohamed Jameel Al Ramahi said, “Our partnership with Sarawak Energy and Gentari represents a powerful convergence of expertise and ambition in the pursuit of a sustainable energy future. By harnessing our collective strengths in renewable energy technologies, particularly in large-scale solar and floating PV innovations, we are demonstrating that we can accelerate the energy transition and drive economic growth through bold, collaborative action. This deal follows our landmark agreement with the Malaysian Investment Development Authority in 2023 for the development of ten gigawatts of clean energy projects across the country. Masdar is proud to contribute to Malaysia’s ambitious renewable energy targets of 31 per cent by 2025 and 40 per cent by 2035.” The feasibility study aims to assess the potential for the large scale floating solar installation. The evaluation will encompass technical feasibility, environmental impact and economic viability to determine if the project can be successfully implemented. If deemed viable, the floating solar installation could not only strengthen Sarawak’s renewable energy capacity but also position it as a model for floating solar projects across the region. Masdar www.masdar.ae

The Kocks four-roll stand with individually driven rolls

SHAPE

ANY YOU WANT

Below are the dimensions of common shapes that we provide: RECTANGLE - starting from 0.05 mm to 11.0 mm SQUARE - starting from 0.08 mm to 15.0 mm HEXAGON - starting from 0.30 mm to 22.0 mm

HIGH-PERFORMANCE LONG-LASTING

Accomplishing a smooth die geometry and utilizing solid sintering techniques can result in a longer lifespan for the die.

Our superior inner surface polishing results in excellent wire quality and ensures stable production.

COMMON SHAPES WE PROVIDE

OUR PRODUCT LINE INCLUDES THE FOLLOWING OFFERINGS ND Dies MCD / SSCD Dies PCD Dies Shaped PCD Dies Stranding, Bunching, Compacting Dies Tinning Dies Extrusion Tools Nano / Diamond-coated Dies

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Industry News

Extrusion systems on show Troester GmbH & Co KG is a manufac- turer of complete extrusion systems for the cable industry. On booth 1739 at Interwire (13-15 May, Atlanta, Georgia, USA) the company will introduce new and enhanced developments in continuous vulcanisation technology as part of its ongoing commitment to innovation in the industry.

Booth 1739

designed for precision, efficiency and Industry 4.0 readiness, and combines advanced features, sensor integration and modern tools for enhanced performance and reliability. The company will also provide insights into its technology for medium-, high- and extra-high-voltage CCV and VCV lines for XLPE land and submarine cables; rubber CV and CCV lines up to 35 kV; silane lines for LV and MV cable applications; high-speed insulation and sheathing lines, including NM, building wire, automotive and flexible cord applications; and kneader technology for the continuous compounding of HFFR (LS0H), PVC, XLPE, semi-conductive materials and EPR/EPDM. Mexico provides technical service to ensure Troester’s Service Center

Products being promoted will include the TRANCS active nitrogen cleaning system for the efficient and controlled removal of by-products generated during the crosslinking process; Trendseal variable end seal; and Trisag for contactless sag control. Also on show will be Tridas/Industry 4.0, the new Troester line PC for intelligent data acquisition and supervision. This extrusion line control platform is

Troester continuous kneader

continuous support for customers across the American markets. Troester GmbH & Co KG www.troester.de

Education centre set to transform wire industry training

a flexible, on-demand programme to empower companies to train employees on their own schedule – a great solution for businesses seeking consistent and efficient on-boarding.” The Wire Association

WAI also plans to add a safety training series, to include modules that will address the unique challenges of wire and cable manufacturing, equipping companies to prioritise worker well being and maintain compliance. Commenting on the platform, John Markowski, WAI’s manager of education, said, “WAI’s Education Center delivers

The Wire Association International Inc (WAI) has launched its online Education Center, a training platform designed to revolutionise professional development in the wire and cable manufacturing industry. The versatile and accessible platform offers a modern approach to training, combining the visual aid of high-quality 3D animations and real-world footage with expert instruction. The platform, which debuted on 29 January, includes foundational content focusing on extrusion basics, ferrous metallurgy and manufacturing safety. By mid-2025, WAI will expand the Education Center library with an adaptation of its flagship Fundamentals of Wire Manufacturing course, to be delivered in a comprehensive series of on-demand modules. Course topics include wire drawing, lubricants and wire breaks. Further details can be found at: https://wirenet.org/education-program An extrusion series is expected to be added later in the year, covering single layer extrusion, extrusion materials, special process considerations and extrusion applications. Videos in this series will be offered for purchase individually or as part of a bundled package.

International, Inc www.wirenet.org

Maillefer at Interwire

Booth 1423

The team from Maillefer is inviting all wire and cable professionals to visit its booth at Interwire in Atlanta, Georgia, USA, 13-15 May, to discuss the latest advancements in technology. The company will be showcasing its portfolio of solutions, from individual components and complete production lines to factory systems, know-how packages, lifecycle support and aftermarket services. As a single-source, long-term partner, Maillefer offers expertise and technology to meet customers’ evolving needs. Visitors to the booth will be able to experience first-hand the ACC 12/16 auto-centring crosshead, featuring built in intelligence for precise concentricity “on the fly”.

Crosshead equipped with ACC centring

Maillefer will also demonstrate its ECH 14/20 extrusion solution for solar cable applications, along with a presentation on producing subsea cables. Maillefer Extrusion Oy www.maillefer.net

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Industry News

Meeting the growing needs of data centres

Booth 1449

Heavy-duty rigid stranding lines, such as the RFS, are designed for high-quality power cables, including extra-high voltage (EHV) cables. These lines can strand up to 163 wires and are suitable for various conductor types, including aluminium conductor steel reinforced (ACSR), all aluminium alloy conductors (AAAC) and trapezoidal wires. machines are designed to be ergonomic and eco-friendly, with reduced energy consumption and technologies to minimise the carbon footprint. The company continuously invests in green solutions to ensure that products meet strict environmental standards. To better serve customers, the company has opened new offices in Winston Salem, USA, strengthening its US presence. The C2S service centre is dedicated to providing fast and efficient support, ensuring quality service and increased responsiveness to meet customer needs. Setic Pourtier sas www.setic-pourtier.com Setic Pourtier rotating deployment, reliable residential and business connectivity • Ribbon cable processing – With increasing demand for high-density fibre networks, Rosendahl Nextrom’s ribbon cable production lines are claimed to enable manufacturers to produce cables that maximise fibre counts while optimising installation and splicing efficiency In the mobility sector, Rosendahl offers a PEEK extrusion line for hairpin wire, along with solutions for busbar insulation and high-precision automotive cables. The company’s current highlights in the energy sector include high-speed insulation for low voltage; an alternative to XLPE for medium-voltage; and flexible metal shielding for high-voltage cables, suitable for both subsea and land applications. ensuring Booth 1439 require solutions efficient and scalable for last-mile fibre

this growing demand with state-of-the art machines for the manufacturing of Cat 6a to 8 cables, essential to cable modern data centres in terms of speed and performance.” The low- and medium-voltage cable market is projected to grow significantly, driven by rising demand for energy and its integration in the grid network, infrastructure development and surging construction projects, including data centres. Benjamin Grasset, area sales manager, said, “Our wide range of large double twist machines (up to 1,250 MCM/630mm² and reel diameter up to

Setic Pourtier designs and manufactures rotating machines for non-ferrous cable, offering a wide range of twisting/ stranding solutions to cable makers. For 35 years, the company’s US branch has been building knowledge, experience and ability to serve the wire and cable industry in the US market. The company will welcome visitors to its booth (1449) during Interwire 2025 for face-to-face meetings. Area sales manager Sebastien Farge said, “Rapid rise of artificial intelligence (AI), continuous increase in data volume, and electricity demand, architecture of data centre… Setic Pourtier is ready to meet

2,600mm) is offering significant advantages such as tripling productivity, halving energy consumption and reducing manual labour by two-thirds compared to traditional methods. These machines can produce several LV/MV cable sections with the same single input wire dimension, making them highly efficient and cost effective.”

2,000mm large double twist strander

Raising the bar in datacom and telecom technology

• Speciality fibre production – The growing demand for hollow-core fibres (HCF) and other speciality fibres requires advanced preform manufacturing, fibre drawing, coating technologies and proof-testing for bend-sensitive fibres • Premise cable manufacturing – AI data centres rely on low-loss, high-bandwidth fibre optic cables, driving the need for advanced cable production lines designed for high performance indoor and interconnect applications • Drop cable production – As FTTx networks expand, manufacturers

At Interwire 2025, Rosendahl Nextrom will showcase manufacturing tech- nologies for cable and optical fibre. The company provides a complete range of manufacturing solutions from preform to fibre, covering all production stages for fibre-optic cables and offering insulation and sheathing solutions for all kinds of metal communication cables. Show highlights will include high temperature foaming extrusion lines for Twinax cables – an insulation solution that enables fast data transmission and low latency, critical for data centres. AI-driven data centres are the primary growth driver for fibre optics and fibre-optic cable in the USA, while FTTx remains a steady demand source. This shift is increasing the need for high-performance speciality fibres and advanced cable manufacturing solutions. Rosendahl Nextrom’s portfolio for fibre optics includes:

Rosendahl Nextrom GmbH www.rosendahlnextrom.com

Nextrom RST 300 ribbon strander

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Industry News

Condat expands in China Following the launch of its new plant in Qingdao in China’s Shandong province, Condat announced a milestone in its growth strategy in China, as it finalised the acquisition of Chinese company ShuangQi/Gaosen, a local solution provider for wire drawing lubricants. The acquisition strengthens Condat’s presence in the Chinese market and further establishes its position in steel cord applications. Specialising in the formulation and manufacture of sodium soaps, ShuangQi/Gaosen will complement Condat’s existing portfolio. In addition to consolidating its market presence, Condat is enhancing its product range, particularly in the steel cord segment. Its range includes precoating treatments, patenting polymers and next-generation soluble lubricants. These solutions are specifically designed for high- and low carbon steel wire applications, including saw wire, PC wire and welding wire. Condat’s new soluble lubricants feature formulas that deliver performance while adhering to CSR commitments. Developed to meet future regulatory requirements, they are claimed to improve both performance and environmental impact by replacing controversial raw materials and offering a better working environment for the users.

Condat has developed new lubricants for wire-drawing processes

Designed for demanding wire-drawing processes, the lubricants enable the drawing of high-tensile steel wires and recently developed alloys. Condat www.condat-lubricants.com Monitoring wall thickness during energy cable production Wuxi Huacheng Cable Co, based in Jiangyin City, China, manufactures special high-temperature-resistant cables, using Sikora’s X-Ray 6000 Pro to ensure optimal processes and product quality. Since 2018, Huacheng Cable has used seven sets of Sikora X-ray technology for quality control in seven new energy cable extrusion production lines. Quality and performance requirements for new energy cables are high. All parameters, such as diameter, wall thickness and eccentricity, must comply with specifications. Several measuring techniques for quality control are available, but Sikora says that its X-ray technology is a leading method for measuring new energy cable. “With the X-Ray 6000 Pro we can use the full potential for process optimisation and to deliver the highest product quality to our customers,” said Haihua Min, general manager at Huacheng Cable. Directly integrated in the extrusion line, the system allows constant monitoring of the wall thickness of up to three material layers, using the minimum tolerance value. Safety margins can be reduced, and the automatic control keeps the dimensions within the specification. Sikora AG www.sikora.net

Landing at an exhibition near you…

ARRIVALs

Made in Steel 6th-8th May 2025 Milan, Italy Stand: Press Stand Lamiera 6th-9th May 2025 Milan, Italy Stand: TBC wire Eurasia 9th-12th April 2025 Istanbul, Turkey Stand: Press Stand Interwire 13th-15th May 2025 Atlanta, Georgia, USA

Wuxi Huacheng Cable uses Sikora’s X-Ray 6000 Pro for measuring and control

Stand: TBC

wire Southeast Asia 17th-19th September 2025 Bangkok, Thailand

Stand: TBC

www.read-wca.com

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Industry News

IWCS seeks technical papers for annual forum IWCS is calling on industry professionals and academic researchers to submit a brief (300–500 word) abstract summaris- ing research or emerging technologies affecting the global cable and connect- ivity industry. Submitted entries will be reviewed by the IWCS 2025 technical symposium committee, and the authors of accepted abstracts will gain international exposure for their work. and broadband connectivity. A complete list of suggested topics is available on the IWCS website, and additional topics are also welcome. IWCS accepts submissions from all industry professionals, with no limitation of job title or level of experience. Examples of past authors’ roles include engineering, research and development, product management and academia, in a variety of market and industry segments relevant to cable products,

materials, processes and applications. A referral programme is available for those who wish to refer their colleagues to submit a paper. The person who refers the most authors of accepted technical papers will receive complimentary full access registration to the 2025 Cable & Connectivity Industry Forum. The deadline to submit technical paper abstracts is 11 April. IWCS, Inc www.iwcs.org

Technical papers will be presented dur- ing the technical symposium component of the 2025 IWCS Cable & Connectivity Industry Forum, scheduled to take place from 27 to 30 October at the David L Lawrence Convention Center in Pittsburgh, Pennsylvania, USA. Partici- pants will have the option to present their technical paper as a presentation or as a poster display during the forum. Papers will be published in the IWCS research archives and select papers may be featured in relevant industry magazines, including EuroWire and Wire & Cable ASIA , giving participants additional recognition for their work and their company. Presenters also have the opportunity to receive awards for their research and presentation. The IWCS technical symposium commit- tee recently announced two awards for papers presented during last year’s forum. The Kitts-Kingsley Award for Best Presentation went to Bernard Lee of Senko Advanced Components, for “Connectivity Advancement Trends for Quantum Technology & Its Applications”. Alison Shapiro, University of Delaware, won the Award for Outstanding Poster Paper, for “Crosslinked Polyolefins: Opportunities for Fostering Circularity Throughout the Materials Lifecycle”. The Jack Spergel Memorial Award for Outstanding Technical Paper is yet to be announced. Examples of paper topics include manu facturing processes of copper and opti cal fibre cables, innovative cable design, codes and standards, connectivity and assemblies, installation techniques, ma terials and extrusion processing, sustain ability and recycling, energy smart grid Mabud Choudhury, standards manager at OFS, gave a technical presentation during the 2024 Technical Symposium

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Industry News

Guill names new sales representative Extrusion tooling firm Guill Tool has hired a new sales representative firm. Located in Roswell, Georgia, USA, JCM Plastics Machinery is a plastics and rubber manufacturing equipment repre sentative covering the Southeastern US territory.

The contracts cover the design and supply of the advanced process equipment, including commissioning, and underline the cooperation between Tenova and the Sanbao Group. Two electric arc furnaces (EAF) contracted by Tenova Group have been put into operation and are running smoothly. “Tenova and Sanbao have already collaborated successfully, establishing Tenova’s Consteel® technology,” stated Wang Guangwen. “The successful references of Tenova LOI Thermprocess in the heat treatment of electrical steel and great efforts in the research and development in this sector fully convinced us to this investment”. Sascha Bothen said, “It was a great honour for us to participate in the signing ceremony of the Sanbao Group in Zhangzhou, which emphasises their trust in our technology. We are proud to further strengthen the cooperation and work together to help propel forward the green energy transition in the steel industry.” Sanbao Group was founded in 1999 and has become a comprehensive modern steel enterprise with both long and short processes and advanced equipment. LOI Thermprocess GmbH www.loi.tenova.com Tenova www.tenova.com “Guill has a strong name in the market, and they make a good product,” said Mr Guigli. “I’m happy to be attaching my name and my company to Guill because of these reasons. I hope to bring my almost 20 years of industry experience to the customer base here in the Southeast.” In addition to the rubber and plastics extruder market, Mr Guigli serves the construction, infrastructure, medical, food, industrial packaging and home care products sectors. Guill Tool & Engineering, Co, Inc https://guill.com JCM Plastics Machinery www.jcmplasticsmachinery.com

The scope of the contracts includes three annealing and coating lines (ACL) for NGO silicon steel heat treatment furnaces that will be supplied by Tenova LOI Thermprocess and Tenova Technologies (Tianjin). The contracts represent the beginning of Sanbao Group’s entry into the field of silicon steel production and are part of the “Cold-Rolled Silicon Steel and Metal Products Deep Processing Project”, Sanbao’s ambitious new greenfield project for electrical steel that aims to obtain the highest surface quality and the best magnetic properties in NGO electrical steel for Southeast China. Joseph Guigli, the company’s president/ owner, holds a BS in mechanical engineering from the University of Vermont. After graduation, he started working at Davis-Standard in Pawcatuck, Connecticut, USA. He then held various positions within the company, ranging from mechanical engineer, screw designer and product manager to regional sales manager and then vice president of sales for the North American aftermarket. Covering North Carolina, South Carolina, Georgia, Tennessee and Alabama, Mr Guigli’s primary responsibility is to sell the extrusion product portfolio to existing and new customers.

Joseph Guigli

Supply of three annealing and coating lines for NGO silicon steel

Tenova LOI Thermprocess and Tenova Technologies (Tianjin) have signed three contracts for the supply of three annealing and coating lines (ACL) for non-grain oriented (NGO) silicon steel with the Sanbao Group. The signing event was organised by the Sanbao Group and included the participation of chairman Wang Guangwen and Dong Guibo, vice general manager of Sanbao Group, as well Sascha Bothen (senior vice president of sales) and Wolfgang Eggert (general sales manager), both from Tenova LOI Thermprocess.

The signing ceremony was held at the headquarters of Sanbao Iron & Steel Co in Zhangzhou, China

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