TPT November 2024

The international magazine for the tube & pipe industries

ISSN 0953-2366

NOVEMBER 2024

VOL 37 NO 6

US$33

Speeding up tube and pipe production The Weldac is not like any other welder. Unrivalled energy efficiency and un matched performance make it a standout choice. It has automatic load matching for hassle-free operation. Short-circuit-proof, safe and reliable operation means more uptime, which again translates to more output. And, for further peace of mind: The advanced inverter technology is covered by a 5-year warranty.

Choose from a wide power range, from 50 kW to 2200 kW, with a single-cabinet option up to 1100 kW. Visit enrx.com to learn more.

THE RIGHT ENERGY CAN TAKE YOU ANYWHERE | ENRX.COM

max

min

4–8 Number of cameras

5 Min. object diameter (mm)

540 Max. object diameter (mm)

2000 Scan rate (scans/s)

10+ Years Over 10 years of successful PROFILEMASTER implementations

PROFILEMASTER® High Speed

Benefits:

Best measuring accuracy thanks to temperature-stabilized measuring systems New algorithms for surface inspection and defect detection Defect detection based on multiple maps and surface properties (reflectivity and intensity) Detects process problems at an early stage Quick maintenance and easy cleaning Profile measuring solutions with global references

In-Line Profile Measurement Systems for Hot / Cold Steel Applications with increased sampling rate up to 2kHz.

Zumbach Electronic AG | Hauptstrasse 93 | 2552 Orpund | Switzerland Phone: +41 (0)32 356 04 00 | sales@zumbach.ch | www.zumbach.com

INDEX Editorial

Langbow. ..................................................................................... 41 Lantek.......................................................................................... 28 Magnetic Analysis Corp............................................................... 12 Pemamek Oy...............................................................................14 Plymouth Tube Company.............................................................50 Randolph Tool Co Inc...................................................................39 Severance Tool Industries Inc......................................................47 Sikora AG....................................................................................... 9 SMS group.............................................................................33, 38 Sofratest....................................................................................... 26 SSAB. .......................................................................................... 50 transfluid Maschinenbau GmbH ................................................... 45 TRUMPF........................................................................................ 8 Uniflex-Hydraulik GmbH . ............................................................. 21 Unison Ltd..............................................................................40, 46 Valve World Expo 2024 ................................................................ 55 The Van Leeuwen Pipe and Tube Group.....................................51 Xiris Automation Inc..................................................................... 34 Yamazaki Mazak UK....................................................................10 Zumbach Electronic AG............................................................... 20

Alleima......................................................................................... 52 Artom Steel Tubes.......................................................................36 Asahi/America Inc........................................................................54 Baekchun Precision Co Ltd..........................................................41 BLM Group...................................................................................42 Bültmann GmbH..........................................................................43 Combilift....................................................................................... 16 Controle Mesure Systemes..........................................................29 Corinth Pipeworks........................................................................51 Dietronic Srl.................................................................................21 Enersense Works.........................................................................54 Ermaksan..................................................................................... 19 EWM GmbH.................................................................................24 FD Machinery...............................................................................39 Fives. ........................................................................................... 33 Formtek Group.............................................................................32 GF Piping Systems......................................................................53 Group Rhodes..............................................................................36 Kasto Ltd......................................................................................22 Friedrich Kocks GmbH & Co KG..................................................34

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NOVEMBER 2024

MAJOR PRODUCT: HIGH STRENGTH AND PRECISION STRAIGHT-SEAM WELDED PIPE MILL LINE WELDED SQUARE AND RECTANGULAR PIPE DIRECT-FORMING MILL LINE HIGH SPEED AND HIGH PRECISION SLITTING LINE

Add: Cross of Xinzhao Road and Shiji Road, R-1202 No.707, Lianmeng Road, Shijiazhuang, Hebei, China Website: www.kdsz.cc E-mail: info@hebeisz.com Tel: +86 311-85028506 Add: R-1202 No.707, Lianmeng Road, Shijiazhuang, Hebei, China Website: www.kdsz.cc E-mail: info@hebeisz.com Tel: +86 311-85028506

CONTENTS 2 Editorial index 8 Industry news 9 Diary of tube events 20 Technology news 30 Industry 360 32 Tube mills & rollforming lines 40 Tube bending, end forming & swaging 64 Advertisers index

Editor

Rory McBride

Design & production

Lisa Wright

Sales & marketing

Jason Smith UK, Italy, USA, Canada, India & ROW jason@intras.co.uk Tel: +44 1926 834684 Linda Li Asia 亚洲 linda@intras.co.uk Tel: +44 1926 834685

Advertising co-ordinator

Liz Hughes

Subscriptions

Louise Jennings

Accounts manager

Louise Jennings

Web Design/Developer

Andrew Barnes

Social Media Administrator Milly Harrison

Founder

John C Hogg

All rights reserved – © Intras Ltd ISSN 0953-2366

Published by Intras Ltd Unit 32, Tangent Business Hub,

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Intras USA Danbury Corporate Center, 107 Mill Plain Road, Danbury CT 06811, USA Tel: +1 203 794 0444 • Email: doug@intras.co.uk

49 Tube Products INTERNATIONAL www.read-tpi.com The trade magazine for tube and pipe products www.read-tpi.com November 2024

This publication and its full contents of layout, text, images, and graphics is copyright protected. No part of this publication may be reproduced in any form or by any means, electronic or mechanical including photocopying, recording or any other storage or retrieval system without the publisher’s written permission. The publisher, owners, agents, printers, editors and contributors cannot be held responsible for and hereby exclude all liability whatsoever for errors, omissions or the accuracy and claims printed or inferred in the editorial or advertisements published in this, previous or subsequent editions or for any damages, costs or losses caused thereby. Tube & Pipe Technology reserves the right to edit, reword and subedit all editorial submissions in accordance with editorial policy. Tube & Pipe Technology expressed graphically or by text is a registered name and style trademark of Intras Ltd, UK. All matters relating to this disclaimer are governed by the laws of England. US Copies only: Tube & Pipe Technology (ISSN No: 0953-2366, USPS No: 023-507) is published six times a year: January, March, May, July, September and November by Intras Ltd and distributed in the USA by Asendia USA, 701 Ashland Ave, Folcroft PA. Periodicals postage paid at Philadelphia, PA and additional mailing offices. POSTMASTER: send address changes to Tube & Pipe Technology, 701 Ashland Ave, Folcroft PA 19032.

November issue • Business & market news • Advanced liquefied natural gas valves for the ever-increasing energy demands across Europe

Photo credit: Engin Akyurt

ARTICLES

58

UV coatings: setting new standards for tube and pipe manufacturers By Oriol Serra, product manager for coatings (EMEA), at Quaker Houghton

Tube & Pipe Technology magazine is available in print and online. Go to www.read-tpt.com for more information.

61

The road to decarbonisation: the growing importance of the electric arc furnace in steel tube, bar and plate production By Helmut Freiherr von Fircks, communications, Swiss Steel Group

The Professional Publishers Association Member

When you have finished with this magazine please recycle it

The November Issue Welcome to the latest issue of Tube & Pipe Technology magazine. We have two features this issue on tube mills & rollforming lines (page 32) and tube bending, end forming & swaging (page 40). They take an in-depth look at the latest innovations in these important areas of the tube industry.

November 2024 Vol 37 No 6

Rory McBride – Editor

On page 30 you can read the Industry 360 column, which looks at the rise of electric vehicles, but explains that the combustion engine – and its many tube-related products – still has plenty of life left in it. It is fascinating to read how old the concept of electricity powered cars actually is. Oriol Serra of Quaker Houghton takes a look at the benefits of UV coated tubes and pipes (page 58) – a process with a number of benefits, not least the smaller footprint of the technology and the huge environmental benefits. Helmut Freiherr von Fircks from Swiss Steel Group explains the importance of the electric arc furnace as steel makers look to decarbonise the energy intensive process. In the next issue of TPT magazine we have features on cutting technology, sawing & saw blades; and handling, bundling, packaging & logistics. The Tube Products INTERNATIONAL focus will be on tube handling & logistics and aerospace tubes & pipes. The editorial deadline for the January 2025 issue of TPT is 28 November. Please send any articles or news you would like to share with our international readership to: rory@intras.co.uk I hope that you enjoy the magazine. See you in 2025.

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The international magazine for the tube & pipe industries

On the cover . . . ENRX is a new brand with decades of experience in induction heating, wireless inductive charging and contactless power supply. It speeds up the journey to a sustainable world through smart energy transfer within manufacturing and mobility. Need to speed up your journey? It is ready when you are.

NOVEMBER 2024

VOL 37 NO 6

US$33

ISSN0953-2366

41

Speeding up tube and pipe production

The Weldac is not like any other welder. Unrivalled energy efficiency and un matched performance make it a standout choice. It has automatic load matching for hassle-free operation. Short-circuit-proof, safe and reliable operation means more uptime, which again translates to more output. And, for further peace of mind: The advanced inverter technology is covered by a 5-year warranty.

Choose from a wide power range, from 50 kW to 2200 kW, with a single-cabinet option up to 1100 kW. Visit enrx.com to learn more.

ENRX is a global green tech company and offers inductive heating, charging and power transfer with low or no carbon footprint – technologies that provide value in manufacturing and mobility applications worldwide. ENRX develops stand-alone equipment and integrated systems within induction heating, wireless inductive charging and contactless power supply. ENRX is owned and backed by Arendals Fossekompani, a long term investment company that focuses on energy and technology related businesses for a greener economy. ENRX comprises the global industrial induction heating expert EFD Induction and the patent-dense wireless inductive charging and contactless power supply innovator IPT Technology. THE RIGHT ENERGY CAN TAKE YOU ANYWHERE | ENRX.COM

INDUSTRY

Eggleston Steel has invested around £3mn in a trio of TRUMPF laser cutters, receiving a welcome boost in uptime and speed

Eggleston Steel chooses TRUMPF for tube and sheet laser cutting machines

with TRUMPF TruLaser 3040 and 3060 12kW fibre models, which arrived in December 2023 and January 2024. The company deploys the machines across the entire range of sheet thicknesses, from 2 to 25mm, on a daily basis. “The quality and reliability of the machines is absolutely fantastic,” said Mr Ready. “We receive very good customer feedback about our sheet profiling capabilities,” he added. In total, the ISO9001 and ISO14001 accredited business invested around £3mn in its new TRUMPF machines and has now reinstated TRUMPF as its sole laser supplier. The company cites machine uptime and quality as the major benefits of this decision, along with speed. “The TRUMPF machines cut a lot quicker than our previous laser cutters. We had to slow the speed of our previous machines to get a better cut, whereas we can run at optimal speeds with TRUMPF laser cutters. We’re profiling at least four times faster on our core thicknesses of 6-12mm. With improved cutting speeds and production efficiencies, we roll these benefits out to our customer pricing structures,” Mr Ready added.

saw us add a night shift, rent a nearby satellite facility and expand our main site.” Eggleston Steel’s first TRUMPF laser cutter was approaching the company’s five-year replacement policy. However, around the same time, an unforeseen set of circumstances prompted the business to undertake a full review of the marketplace for laser cutters. After looking elsewhere and encountering workflow problems, Eggleston Steel started its new investment programme with a TRUMPF TruLaser Tube 7000 tube laser featuring 10m infeed and 6m outfeed, the first such model in the UK. Installed during the summer of 2023, the business uses the machine to process 50 to 120mm diameter tube/box, with up to 12mm wall thickness. Although designed as a tube laser, the company also uses the machine to cut angle bar, channel sections and non-standard items. “TRUMPF have been amazing at problem-solving; they find a solution for every application,” said Mr Ready. “Tube cutting was a new service for us, but since investing in the TruLaser Tube 7000 this activity now represents 10 to 15 per cent of our business. Customers are really impressed with the cut quality.” Eggleston Steel subsequently replaced its two flat-bed laser cutters

EGGLESTON Steel, which stocks, processes and supplies a wide range of ferrous and non-ferrous metals, has returned to TRUMPF as its sole provider of CNC laser cutting machines. The company has invested around £3mn in three TRUMPF laser cutters, receiving a boost in uptime, quality and speed, the company said. With a reputation among customers for high quality manufacturing, Eggleston Steel is a family-owned company with 54 employees that help generate annual turnover of more than £13mn. Although the core business is general fabrication, Eggleston Steel serves a wide range of sectors that include architecture, construction, yellow goods, rail and aerospace. To help boost revenue, 15 years ago the company took the strategic decision to migrate steadily from its stockholding only business model towards added value processing, notably profiling. “We started with a plasma cutter and within three years added our first TRUMPF laser – a new 6kW, 4x2m CO 2 model – to deliver higher levels of precision,” said operations director John Ready. “The machine proved successful and it changed our fortunes quite dramatically. We soon introduced a second (pre-owned) TRUMPF laser to support our growth in a busy period that

TRUMPF www.trumpf.com

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NOVEMBER 2024

DIARY OF EVENTS

Tube measuring technology meets gravimetric weighing after partnership

27-29 November 2024 Tube India Mumbai, India www.tube-india.com 3-5 December 2024 ValveWorld Expo Düsseldorf, Germany www.valveworldexpo.com 13-16 January 2025 SteelFab Sharjah, UAE www.steelfabme.com 11-13 February 2025 Tube Mexico Monterrey, Mexico https://wire-tube-mexico.com 11-14 March 2025 Global Industrie Lyon, France www.global-industrie.com 9-12 April 2025 Tube Eurasia Istanbul, Turkey www.tube-eurasia.com 20-24 April 2025 MACH 2024 Birmingham, UK www.machexhibition.com

“We are very pleased about the cooperation with ConPro,” said Holger Lieder, executive board at Sikora AG. “ConPro has been a leading and renowned supplier of gravimetric systems for the continuous weighing and dosing of raw materials for many years. Tube and pipe manufacturers who use our measuring devices can now intelligently combine them with ConPro’s gravimetry and benefit from the advantages.” Andreas Meyer zu Küingdorf, general manager at ConPro, added: “The partnership with Sikora gives tube and pipe manufacturers the opportunity to combine gravimetry and dimensional measuring systems. Both systems complement each other and ensure consistently high tube or pipe quality. Material and costs are also saved.” Some of the advantages include: • Combination of Sikora dimensional measuring system with the ConPro gravimetry. • Intelligent interface based on the latest industrial communication standards for continuous data exchange. • Control of the minimum wall thickness for highest tube or pipe quality as well as material and cost savings. • Integration of ConPro gravimetry with a Sikora measuring system in existing or new lines. • Intuitive display and control of the tube or pipe parameters on the Sikora Ecocontrol 6000 or (optionally) on machine operating panels.

SIKORA and ConPro have announced a strategic partnership under the slogan ‘measuring technology meets gravimetric weighing’. Tube and pipe manufacturers now benefit from the chance to directly combine measuring systems from Sikora with gravimetric systems from ConPro, which further increases efficiency and quality in tube and pipe production. The integration of both systems is made possible by a new interface developed by experts at the companies. This is based on the latest industrial communication standards and ensures seamless communication between the Sikora dimensional measuring device and the ConPro gravimetric system. During production, the measured tube or pipe parameters such as diameter, 360° wall thickness distribution and ovality are continuously compared by the Sikora measuring system. Additionally, the weight per metre can be quickly adjusted in real time with the gravimetric system, allowing for precise control of the minimum wall thickness, maximum material savings and guaranteed compliance with the product specification. The graphical integration of ConPro gravimetry into the Sikora Ecocontrol 6000 user interface enables very simple and intuitive operation. Both systems work in real time, which enables an immediate reaction to process deviations. In extrusion lines with existing ConPro gravimetry and new lines, the Sikora measuring device can be connected directly to the ConPro gravimetry via the new interface without having to go through an extruder control.

6-9 May 2025 Lamiera Milan, Italy www.lamiera.net 6-8 May 2025 Made In Steel Milan, Italy www.madeinsteel.it

Sikora AG www.sikora.net

The new partnership between Sikora and ConPro creates an interface between measuring technology and gravimetric weighing

8-11 September 2025 FABTECH Chicago, IL, USA www.fabtechexpo.com

All shows are correct at the time of going to print, but are subject to change. Please check to ensure the event is going ahead

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INDUSTRY

European debut for Mazak laser innovations at EuroBLECH 2024

features a Mazak Smart Manufacturing Cell robot sorting system to separate the finished parts and place them on a pallet ready for the next process. Each component in the cell is coordinated centrally by the new Smooth Line Controller software. Built into the CNC, the app allows the entire process to be integrated, from order receipt and program arrival from the CAD/CAM office through to material arrival, cutting, sorting and finished part shipment. The system, which can be used to schedule production, is also able to send critical production data back into the ERP system. Also on display at EuroBLECH was Mazak’s latest fibre laser processing machine, the Optiplex 3015 NEO. The 20kW variant exhibited at the show belonged to Mazak’s NEO series of high performance machines that specialise in delivering productivity and precision, while also providing excellent environmental performance. The machine’s working area allows the processing of workpieces up to 1,525mm x 3,050mm through a new 20kW fibre laser resonator. Thanks to a high power laser and the new Grand Cut technology, the machine provides accurate and stable cutting for thick material. One of the other machine’s featured was Mazak’s Beam Shaping Technology which, complemented by the Beam Diameter Control in the machine’s Multi-Control Torch 3 cutting head, delivers productivity enhancements and improved cutting quality for sheet metal processing. By adjusting the beam shape, operators can cut material up to 50mm with four times more stability compared to conventional cutting.

YAMAZAKI Mazak exhibited the Optiplex 3015 Ez – its latest laser processing machine – at EuroBLECH 2024 recently as it made its European debut. The machine offers high quality laser processing capabilities at a cost effective price point, making advanced technology more accessible to a wider range of businesses. Mazak attended the exhibition to demonstrate its ability to support customers with end-to-end automation, high-power, high accuracy cutting of thick material and how cooperation between the organisation’s laser processing and machine tool portfolio can help customers become more productive. With the launch of the Optiplex 3015 Ez, which offers customers a user-friendly experience, affordability and efficient performance, Yamazaki Mazak continues to demonstrate its commitment to delivering innovative solutions that meet the current needs of the manufacturing industry. Designed for a large variety of materials and thicknesses, the machine offers precision cutting, high mechanical rigidity and reliability. Intelligent functions assist users with efficient supportive and preventive measures, minimising setup time to achieve optimised productivity. The 6kW machine on display at EuroBLECH was exhibited as part of a fully integrated manufacturing cell, which takes the workpiece from raw material through to the finished parts. In addition to the Optiplex Ez, which is equipped with a three-pallet changer to optimise cycle time, the cell comprises a Mazak CST 3015 storage automation system featuring eight shelves: six for the loading of raw materials and two for unloading of remnant sheets. It also

in action and evaluate the quality of Mazak through the demonstration pieces being cut. The synergy between Mazak’s laser and machine tool portfolio can reduce cycle time and tooling costs for end users. This was demonstrated by the Optiplex 3015 NEO 20kW and Mazak’s new Friction Stir Welding (FSW) machine, through laser processing an aluminium sheet on-stand and passing the cut sample to the machine tool to be friction stir welded. Purpose-built to overcome the key challenges faced by manufacturers adopting FSW technology to join materials, Mazak has created the heavy duty and highly rigid FSW-460V with a sizeable 900mm x 460mm table that can accommodate loads up to 500kg. This provides a foundation for the FSW 460V spindle to consistently generate a maximum thrust force of 14kN with a spindle speed of up to 10,000rpm for high speed welding. Gaetano Lo Guzzo, director laser business Europe at Yamazaki Mazak, said: “EuroBLECH is the pre-eminent laser processing show in Europe and we were excited to once again return with three innovative laser processing solutions that help our customers to become more productive and profitable. “The Optiplex Ez is the culmination of years of R&D to bring to market an affordable laser machine that is easy to use and maintain without compromising on the quality synonymous with Mazak. Displaying it as part of a turnkey cell that automates the entire process, from raw material to finished parts, shows its true potential for helping customers seamlessly integrate laser processing into their manufacturing operations.” Yamazaki Mazak is giving a European debut to its latest laser processing machine, the Optiplex 3015 Ez

Adjusting the beam shape can also improve the bevel angle by 80 per cent versus conventional machines, increasing the accuracy of the cut. Visitors to the Mazak stand were able to witness the innovative Beam Shaping and Grand Cut technologies

Yamazaki Mazak UK www.mazakeu.co.uk

Mazak will also exhibit a 20kW variant of its newest fibre laser processing machine, the Optiplex 3015 NEO

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SST Forming Roll, Inc. 1318 Busch Parkway, Buffalo Grove, IL 60089-4507 USA TEL: +1 (847) 215-6812 info@sstformingroll.com

INDUSTRY

NDT test systems on display at Tube India

DFT

NDT TEST instruments and systems for inspecting tube, pipe and bar will be featured at Magnetic Analysis Corp (MAC) and Inmar Engineering Corp’s booth B30 in Hall 2 at Tube India 2024 in Mumbai. Highlights of the booth will include a demonstration of the new Minimac ® II eddy current tester inspecting small diameter tube, and information on MAC’s latest “spin the tube” ultrasonic system for testing seamless carbon steel tubes in an Indian tube mill. With an embedded host computer, the Minimac ® II is a fully digital instrument that can operate any combination of one or two flaw or absolute test channels and Magnetic Inclusion Detector (MID), with high reliability and performance, at an economical cost. Operating at speeds up to 4,000fpm this instrument can detect short surface and some subsurface defects, including laps, slivers and cracks in tube, bar and wire. Minimac ® II can be used to find weld-line faults in tube, check continuity in single and multi-conductor insulated wire and cable and test flux core wire to detect missing flux as well as flaws in the wire. Minimac ® II, housed in a rugged, fanless design, can operate with encircling test coils or rotary probe systems. MAC’s business development manager in India, Parag Nag, and other booth personnel, will be available to discuss the “spin the tube” ultrasonic test system designed to inspect seamless carbon steel tubes ranging from 219.1mm to 500mm diameter, at a mill in India. The system features Echomac ® FD-6 multi channel electronics, paired with a comprehensive conveyor system that rotates and advances the tubes in a helical pattern past the test heads that are raised from beneath. The test heads incorporate a unique Automatic Pitch Control (APC) design that adapts the angle of the surface ride rolls for each tube diameter size to ensure a constant pitch is maintained. The actual transducer holder within the test head can move to either end of the water box to minimise untested ends. The full system is controlled by a PLC integrated with the Conductor system for operator interface communication via a touch screen and other applicable plant systems for information exchange. The Echomac ® tester, using 60 channels of electronics, will be detecting longitudinal defects in the CW and CCW directions and transverse defects in the forward and reverse directions, as well as lamination defects and wall thickness measurements.

Magnetic Analysis Corp www.mac-ndt.com

SAVE ROLLERS

SAVE TIME

SAVE WORKERS

AUTO ADJUST

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INDUSTRY

GS Entec places extensive order for wind energy monopile machinery PEMAMEK Oy has received a significant order from South Korea’s GS Entec, a manufacturer of equipment and facilities for chemical and energy plants. The order involves a comprehensive range of PEMA automation solutions and services designed to produce monopiles for offshore wind turbines. Monopiles are offshore wind power substructures that are critical facilities that support offshore wind turbines on the seabed. “We are looking forward to partnering with Pemamek as we transition into the offshore wind energy sector,” said Yong Han Cheong president & CEO of GS Entec. “This investment aligns with GS Group’s strategy of driving future growth through environmentally friendly technologies. By leveraging Pemamek’s advanced manufacturing solutions, we aim to secure a competitive edge in the global market for offshore wind substructures.”

With this investment, GS Entec will have the capacity to produce large-scale XXXL monopiles, strengthening its position as a future leader in the Asian offshore wind industry. “We are proud to support GS Entec as they make their strategic shift into the offshore wind sector and diversify their business portfolio,” said Jukka Rantala, vice-president of sales at Pemamek. “Our state-of-the-art automation technology for wind energy will enable GS Entec to enhance their manufacturing capacity and efficiency, positioning them as a key player in the global renewable energy landscape.” All contracted solutions will be delivered for production start up in June 2026. With the recent investment, GS Entec will have the capacity to produce large-scale XXXL monopiles

Pemamek Oy www.pemamek.com

HF Col Slit Dire

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NOVEMBER 2024

F OREVER Shijiazhuang Forever Machinery Co., Ltd.

F OREVER Shijiazhuang Forever Machinery Co., Ltd.

HF Tube/Pipe Mill Line Cold Roll Forming Machine Slitting Line and Cut-to-length Line Directly Forming to Square and Rectangular Tube Mill Line Tube/Pipe Mill Line ld Roll Forming Machine tting Line and Cut-to-length Line ectly Forming to Square and Rectangular Tube Mill Line

www.pipemill.cn

INDUSTRY

Historic Combilift triple victory at the Exporter of the Year Awards 2024

“We are delighted with this recognition. To win two major awards, including Overall Winner, is a testament to the dedication, hard work and innovative mindset of the entire Combilift team. Winning the Exporter of the Year in our market is the equivalent of winning a gold medal at the Olympics. “I would also like to thank our customers and dealers around the world, your continued support and partnership has been key to our continued success. Our commitment to delivering cutting-edge solutions is stronger than ever, and it’s fantastic to have that recognised.” September 2024 has been an extraordinary month for Combilift, with a winning streak of seven awards, highlighting the company’s leadership and innovation.

COMBILIFT has celebrated a landmark achievement at the prestigious Irish Exporter of the Year Awards 2024, becoming the first Irish firm in history to win the coveted Exporter of the Year title a third time. The Irish Exporters Association (IEA) event hosted at the Dublin Royal Convention Centre, saw Combilift not only secure the title of Manufacturing Exporter of the Year, sponsored by Ace Express Freight, but also claimed the ultimate honour of being named Overall Irish Exporter of the Year 2024, sponsored by KPMG. This extraordinary accomplishment further solidifies Combilift’s reputation as a leader in both the manufacturing and export arena. Combilift’s victory at this year’s Irish Exporter of the Year Awards is the latest in a long line of accolades. The company previously won the Irish Exporter of the Year award in 2008 and again in 2015,

making this their third time receiving the prestigious title. These successes reflect Combilift’s ongoing commitment to innovation, growth and quality in a highly competitive global market. These awards acknowledge Combilift’s significant contribution to the international marketplace, its innovative approach to engineering, and its relentless focus on fostering a culture of creativity and forward-thinking within the industry. Combilift CEO, Martin McVicar, said:

Combilift www.combilift.com

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Industry can do it

High precision OTO tube mills

• Complete range of tubes Ø 4-686 mm • Advanced digital solutions • Bespoke technical support

www.f ivesgroup.com foto.sales@f ivesgroup.com

INDUSTRY

Ermaksan exhibits tube cutting and bending innovations at EuroBLECH 2024

production demands with exceptional precision and efficiency. This machine offers reduced production times, lower energy consumption and a competitive cost per part. Fibermak Thunderbird 6kW – Ermaksan introduces the Thunderbird laser, designed to meet the demand for cost-effective solutions. These machines retain the reliability, robustness and durability of its high-end models but at a more accessible price point. Green Press FC – ergonomics, aesthetics and functionality converge in the Green Press FX servo-electric press brake. Engineered with a commitment to environmental sustainability, this machine delivers precision, speed and bending quality.

optimise efficiency and adaptability in the manufacturing processes, the machine offers strong processing capabilities. The Fibertube Eco can handle round, square and rectangular tubes with diameters ranging up to 200 x 6,500mm. It accommodates a wide array of cutting specifications, from round tubes measuring 20 to 200mm in diameter, to square tubes from 20 x 20mm to 140 x 140mm and rectangular tubes from 20 x 30mm to 100 x 150mm. Ermautomation Line – automatic cutting and bending system. This system integrates the Fibermak GEN-5 laser cutting machine with the Towermak loading system and the new Speed Bend Pro press brake, enhanced by robotic applications. Fibermak Gen-5 12kW –Ermaksan introduced its advanced 12kW laser cutting machine, engineered to meet high

UNLOCK EVERY INCH OF YOUR STORAGE SPACE! ERMAKSAN recently exhibited at EuroBLECH 2024, the 27th international sheet metal working technology exhibition. The event was held at the end of October in Hanover, Germany. Ermaksan introduced ground-breaking technologies at the show that it hopes will help reshape the industrial landscape. Its latest solutions are designed for smart manufacturing, blending technological expertise with innovation. At the show, Ermaksan showcased a comprehensive range of automation solutions, advanced laser and bending systems, as well as laser welding and additive manufacturing technologies, tailored to meet the diverse demands of the industry. Fibertube Eco – Ermaksan showcased the Fibertube ECO Eco, a revolutionary technology for versatility and precision in tube and profile cutting. Designed to

Ermaksan www.ermaksan.com

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ENHANCE THE SAFETY, STORAGE & EFFICIENCY OF YOUR LOGISTICS WITH COMBILIFT Combilift’s range of multidirectional forklifts, pedestrian reach trucks, straddle carriers and container loaders will allow you to maximize the capacity, improve efficiency and enhance the safety of your facility. Contact Us Today To find out how Combilift can help you unlock every inch of your storage space.

combilift.com

TECHNOLOGY

The Profilemaster ® provides accurate measurements for all profiles and pipes including steel, plastic and rubber

Accurate solutions for complex non-contact tube and profile measurement ZUMBACH Electronic, which

• Real-time monitoring of complex profiles – continuous monitoring and measuring of product geometry which alerts the operator when the product is out of tolerance. • Highly accurate measurements – reliable operation that detects process problems at an early stage, leading to increased product quality and reduced scrap. The Profilemaster ® PMM range is available in five models covering a minimum product diameter of 2mm up to 144mm. The Profilemaster ® SPS range is available in four models covering a minimum product diameter of 5mm (SPS 50-S4 System) up to 600mm.

eliminates the need for subsequent manual measurements. Thanks to its unique concept, precise and reliable measurements are guaranteed for virtually any shape, regardless of torsion. An advanced software toolbox allows for measurements of angles, widths, depths, thicknesses, radii, diameters, distances or deviation from the nominal value. Additionally, profile shapes can be easily imported using existing DXF files. Key features of the Profilemaster ® range include: • The use of the Profilemaster ® system is practically unlimited due to the numerous model versions, with different protective housings that allow it to be implemented in a wide range of applications.

offers non-contact measuring tech- nologies, manufactures an in-line profile measurement system called Profilemaster ® that offers on-line monitoring of complex profiles. Designed to improve product quality through detecting process problems at an early stage, the Profilemaster ® provides accurate measurements for all profiles and pipes including steel, plastic, rubber and other materials. Profilemaster ® utilises a measuring principle based on 2D laser triangulation where four (or more) lasers illuminate the product surface and associated matrix cameras capture the light contour from an oblique angle. The Profilemaster ® software combines the captured segments into an orthogonal profile cross-section and

Zumbach Electronic AG www.zumbach.com

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NOVEMBER 2024

TECHNOLOGY

Tube and profile deep cleaning system and protection spray unit

also controlled related to mill speed. The cleaning chamber has entry wipers sized according to the product in question that are easily changed for each size produced. These wipers ensure isolation between the different cleaning stages. Automatic refilling of the cleaning liquids is controlled from the central PLC. The system is able to manage both solvent and water-based cleaning solutions. The washing system ensures total removal of any residual surface contamination prior to the application of oil. This is generally for higher specification carbon steel tubes and profiles for applications like the automotive industry, but is also suitable for deep cleaning of tubes in other materials like stainless, titanium or nickel alloys for the most critical applications.

DIETRONIC has delivered a new tube cleaning system coupled with its well known Antirust corrosion protection spray unit to an Italian customer. The tube cleaner ensures a complete treatment of a tube or profile surface prior to the application of rust prevention oil. The result is a fully cleaned and treated tube directly from the mill and into storage or direct transportation. The cleaning system comprises of a multi-chamber tank, adapted according to customer specifications (space, production rates etc) where the tubes pass through four to five different cleaning stages from pre-wash through to final rinse. All cleaning liquids used are carefully controlled in terms of dilution, temperature and disposal via a pump and from the Dietronic management system. Parameters are set and stored via an operator HMI. Regulation of the volume of liquid is THE P-320 production test bench from Uniflex enables the safe and efficient final inspection of hoses. It allows manufacturers and repair service providers to pressure their hose assemblies from 2175 to 21,750psi (150 to 1500bar) to ensure that the test piece is of impeccable quality. Optional pumps for high pressure from 1500 to 4500 bar (21,750 to 65,250psi) or low pressure from 20 to 1500 bar (290 to 21750psi) can be installed. As standard, the test bench has the plug-in adapter up to 1500bar (21,750psi). To avoid adapters and save time, the P 320 can also be equipped with a quick release system, optionally up to 1500bar (21,750psi) or up to 3000bar (43,500psi). The quick clamping system makes it possible to easily prepare the hoses to be tested outside the test bench, eliminating the need for screwing in in the test bench. With internal dimensions of 1,607 x 1,260 x 2,130cm (89.4" x 55.9" x 99.4"),

The washing system ensures total removal of any residual surface contamination prior to the application of oil

Dietronic Srl www.dietronic.com

More possibilities and more space for tube and hose inspection

machines with their almost famously rare repair needs not only stand for “the best return on investment”, but also for climate-conscious investments. They offer a manufacturer’s warranty for two full years.

the test chamber is spacious. It also holds large hose lines or drums that can only be moved with the forklift – so the test bench is also suitable for larger production. The UPP option, which can be connected to a laptop, makes it easy to record test values, and the associated protocol can be printed and saved. For more automation and IoT connectivity, users can optionally connect an industrial PC: the Siemens IPC controller with a 12" colour touch display facilitates the input of data, which is then stored in the database. Via an IoT connection, the IPC can be linked to the company server or other machines. Like all Uniflex machines and equipment, the P 320 test bench – with or without quick-release coupling tool – is delivered in the original, durable Uniflex quality. With proper maintenance and careful handling, owners of Uniflex equipment can expect a decades-long service life. Uniflex

Uniflex-Hydraulik GmbH www.uniflex.de

In hose production, tested safety is paramount

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TECHNOLOGY

Robotic handling of randomly stored steel bar and tube

process, the system deploys an optical sensor to scan the storage cassette, which can be up to six metres in length. An algorithm developed by Kasto processes the 3D point cloud generated by the scan. Intelligent software analyses the data to identify the location of each stock item as well as potential gripping points for the robots. Points are only considered if they allow stock to be picked up and deposited without collision. The software then optimises movement to the target position, after which the process starts anew with the next scan. The handling system communicates with the stockholder’s resource planning system to provide the right material at the right time and location if on-site processing is required, such as cutting to length by a saw. The software also directs placement of material to ensure that it is stacked in an ideal pattern

GERMAN sawing machine and storage system manufacturer Kasto has introduced an automated magnetic handling system for long stock, enabling steel stockholders to speed and simplify order picking. KASTOpick bar is available in the UK and Ireland through the group’s subsidiary in Milton Keynes – Kasto Ltd – which will supply the equipment with newly purchased storage and retrieval systems or retrofit it within existing warehouse operations. Automatically handling long stock that has been placed randomly in a cassette is challenging, as the position of each item is difficult to predict. KASTOpick bar incorporates a pair of robots that allows users to autonomously pick magnetic bright drawn or black steel material of flat, square or round cross section, both bar and tube, lying in any orientation. There is no need for users to teach in the robot movements. To start the

for bundling and strapping, based on material dimensions and order volume. In its standard version, KASTOpick bar handles loads up to 500kg, although systems capable of lifting heavier loads may be supplied on request. The new, twin-robot KASTOpick bar system for automatically picking up long stock

Kasto Ltd www.kasto.com

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You have tube and pipe to produce.

We can help you do that.

Guild International o ers complete entry systems for your tube and pipe production lines that can be customized to accommodate your particular needs. Our entry systems may include an uncoiler, speed funnel, shearwelder, accumulator, or anything else you may require.

Guild International can design and build the coil joining and mill entry equipment you need to keep your lines up and running smoothly and pro tably. We are the leader in supplying coil joining and

mill entry equipment for the tube and pipe and steel processing industries around the world. Isn’t it time to put Guild’s experience and expertise to work on your tube and pipe production lines?

World Leader in Coil Joining Equipment for the Steel Processing, Tube Producing and Stamping Industries Since 1958

www.guildint.com +1.440.232.5887 USA

TECHNOLOGY

EWM React technology offers full control for automated tube welding

The active wire movement in the high frequency range is generated using a new EWM robot torch with a highly dynamic motor. This breaks through the usual physical limits of the short arc; the droplet transition is completely controlled. Thanks to the enormous process stability, welding speeds twice as high as with a classic short arc can be achieved, while the heat input can be reduced by up to 35 per cent. This reduces distortion to a minimum. EWM thus offers an efficient process for high-quality welding results in the application areas of cladding, joint welding and wire arc additive manufacturing. “With EWM React, we offer superior control and effectiveness in automated MIG/MAG welding compared to con- ventional processes,” said Martin Hartke, head of welding process technology at EWM.

the weld pool in a controlled manner – due to both the control of the welding voltage and welding current and the forwards and backwards movement of the wire. To accomplish this, the wire is first moved towards the weld pool at high speed while the arc torches onto the weld pool and creates a molten droplet. As soon as the wire contacts the molten metal, the droplet passes into the weld pool through a short circuit. The wire is then precisely pulled out of the weld pool by an active and dynamically controlled retraction and the arc is reignited at very low power. The combination of the quick current reduction offered by the RCC module and the controlled mechanical wire movement allows spatter-free results with unbeatable process stability.

WITH EWM React, the welding technology manufacturer based in Mündersbach, Germany is launching a new welding process. Using active wire movement, EWM’s MIG/MAG welding process provides maximum control during automated welding. With this process, the full-range supplier of welding technology has maximised process stability. Users achieve up to 100 per cent faster welding speeds and higher quality results compared to conventional short arc processes. When you combine a short arc process with digital welding process control and add a highly dynamic torch drive, the result is EWM React. This solution consists of a Titan XQ R power source with an integrated RCC module and the new React control unit. “React” stands for ‘reversing actively controlled transfer’. This describes a process in which the welding droplet passes into

EWM GmbH www.ewm-group.com

EWM have developed a robot torch with a highly dynamic motor specifically for EWM React

EWM React offers maximum control and process reliability for automated MIG/MAG welding

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SEAMLESS TUBE

Cutting

Cutting

SPIRAL TUBE

Edge Milling

End Bevelling

LONGITUDINAL SEAM TUBE

Edge Milling

Tube Cut-Off

LARGE TUBE

Edge Milling

End Bevelling

COUPLING PRODUCTION

SPECIAL MACHINERY FOR TUBE MILLS Tube Cut-Off

Tube Cut-Off

RAPTOR

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TECHNOLOGY

Ultrasonic testing solutions for SAW and ERW pipe and strip inspection SOFRATEST has expanded its product range by incorporating increased automation and additional safety options. With turnkey systems primarily dedicated to ultrasonic testing of SAW and ERW pipes and strips, the engineering teams aimed to develop unique solutions to meet its customers’ specific needs. Each application is designed to adapt to the inspected product features, the production line and various operational constraints. All Sofratest systems comply with major European and international industry standards, such as ASME Section V, ISO 10893-11, API 5L (46 th edition), ASTM 435M and ASTM A578. Sofratest also offers a comprehensive customer experience including system design and on-site installation. Before the pipe is formed and welded Sofratest has developed an Ultrasonic solution for complete upstream

One of the ERW offline NDT inspection systems

inspection of the production line by inspecting the strip directly. This inspection detects lamination defects along the strip and both edges. The whole UT system is 100 per cent customisable. Not only are the number of probes and their characteristics customisable, but the entire mechanical system can also be designed to match customer requirements and the different features of the products to be inspected. After strip inspection, Sofratest provides ultrasonic inspection solutions for both on-line and off-line inspection of ERW and SAW pipes, enabling the detection of internal, external and mid-wall longitudinal and transverse defects in the weld; lamination defects in the heat-affected zone (HAZ) of the weld seam; and lamination defects in the tube body. Whether conducting in-line or off-line inspections, Sofratest ultrasonic systems are designed to accommodate the pipe features, tailored to the specific defects targeted for identification. This flexibility extends to the integration of phased array sensors into Sofratest systems, along with several distinctive mechanical features that differentiate between in-line and off line solutions. During this process, the weld can be inspected, but also the entire pipe body too. In addition to developing all its own systems, Sofratest designs its own probes for core applications. Custom-made according to customers’ needs, the defects to be detected and the specifications of the product to be inspected, these probes are designed and created in Sofratest’s French laboratory. To complement these UT systems, the engineering team develops comprehensive software packages for unrivalled inspection analysis and traceability. Each user-friendly software is dedicated to a specific application. The inspection results are displayed in real time during the process and a customisable, comprehensive inspection report is generated at the end, thanks to the production software.

Supplying the world with the best for more than 50 years Vertical and Horizontal Tube Blades • New Knives, Jaws and Resharpening Blades to Customer Specifications• Many Coatings Available • Precision Machining

www.randolphtoolco.com info@randolphtool.com 330-877-4923 Randolph Tool Co., Inc., 750 Wales Dr. Hartville, Ohio 44632 USA

Sofratest www.sofratest.com

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