TPT November 2017

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Twin floating inductor

preheat system AJAX Tocco Magnethermic has completed the installation of a twin- bead weld preheat system for SAW (submerged arc weld) process at a manufacturer of high capacity heavy- duty forklift trucks. This is the second installation at this facility for Ajax Tocco – the first was a single-bead preheat system. The new twin-bead floating inductor weld preheat system simultaneously heats two corners of a 30-foot-long, five-ton weldment at a rate of 28" per minute to 250°F. The sections of the weldment that are joined are 1" thick. Preheat time has been reduced from two hours to ten seconds. Over 700,000 BTU’s worth of natural gas-fired infrared heaters have been replaced with a single Ajax Tocco 35 kW Toccotron AC induction heating power source. Total fabrication time was reduced by over 60 per cent, allowing the manufacturer to produce one weldment per shift, versus one weldment every 2.5 shifts. Each of the two inductors is positioned approximately 24" in front of two 1,000-amp sub arc weld torches. The inductors and torches move in tandem, and the weldment is simultaneously heated and welded as the gantry traverses the length. Real-time active temperature feedback and control are provided by an Ajax Tocco-supplied, non-contact infrared sensor. The output of the induction heater is constantly varied by the PID controller to maintain a constant user-defined preheat temperature. Claimed advantages of Ajax Tocco air-cooled induction weld preheat systems include controlled cooling rates, increased penetration, increased feed rates, improved quality, reduced consumables, improved operator comfort, decreased energy use and improved safety. Ajax Tocco Magnethermic Corp – USA Fax: +1 330 372 8608

Exhibiting at wire 2018 or Tube 2018 in Düsseldorf? Check out all the available advertising options to make yourself visible in the official trade show media via the Online Order System at www.oos.messe-duesseldorf.de. The order deadline for media entries is December 8th, 2017!

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MEDIA ENTRIES

Our team will be pleased to inform you regarding all advertising options in the official digital and print trade fair media of wire 2018 & Tube 2018!

Email: info@ajaxtocco.com Website: www.ajaxtocco.com

Contact wire 2018

Contact Tube 2018

Mr. Marcus Christiansen

Mr. Sebastian Dorgaten

Phone wire: +49.201.36547-208

Phone Tube: +49.201.36547-220

e-mail: wire@neureuter.de

e-mail: tube@neureuter.de

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