TPI March 2025

The international trade magazine for tube and pipe products

www.read-tpi.com

The trade magazine for tube and pipe products

March 2025

Photo credit: Racool Studio

Business & market news

Corinth Pipeworks secures landmark offshore contracts in the North Sea

Corinth Pipeworks, a global supplier of steel pipes and solutions for the energy and construction sectors, has been awarded two offshore contracts in the North Sea from Subsea7. The projects, Bestla in Norway and Bittern in the UK, further establish Corinth Pipeworks’ strong geographical presence in the region and underscore its long-term relationships with key customers. The Bestla project is operated by OKEA is located in the Norwegian Continental Shelf, approximately 13km south of the Brage Field. The scope of the contract includes the supply of 12.5km of 14" high frequency welded (HFW) steel pipes. The development plan for Bestla involves a two-well subsea tie back to the Brage platform, which will serve as the host facility for production, processing and export of gas and liquid fuels from the Upper Jurassic Sognefjord Formation. The Bestla project aims to create additional value through cost An important details of Corinth Pipeworks’ approach to these projects is the inclusion of external coating applications, which will be performed at the same location as the pipe manufacturing. Corinth Pipeworks is uniquely equipped to apply external coating to 22.9m steel pipes within its own facility. It is a leading steel pipe manufacturer for the global energy and construction sector with projects executed in more than 55 countries worldwide. Corinth Pipeworks www.cpw.gr Heat exchanger tubes to be used in the conversion of Swedish jet fuel refinery Subsea7 will manage the installation of the lined pipeline effective solutions that leverage existing infrastructure. Corinth Pipeworks’ involvement in this project illustrates its ability to support innovative approaches to maximise resource extraction while minimising costs. In the UK Central North Sea, the Bittern project entails the manufacture and supply of approximately 22km of HFW steel pipes for a 12" water injection pipeline, scheduled for installation in 2025. Located approximately 190km east of Aberdeen, this pipeline will replace the existing line to maintain reservoir pressure support for the life of the Bittern field. Subsea7, the main contractor, will manage the installation of the lined pipeline, subsea structures and tie-ins at the Triton Floating Production Storage & Offloading vessel and the Bittern field.

The processes in refineries often place high demands on the materials used and renewable fuels are particularly challenging. The raw materials used usually contain chlorides, which can cause corrosion. Therefore, special materials are required that can withstand high temperatures and aggressive chemical environments without corroding. Group Coek a heat exchanger manufacturer and one of Alleima’s long standing customers, booked the order with Preem. “Before a decision could be made, we conducted extensive lab tests together with Preem, which showed that Sanicro ® 35 can withstand the extreme conditions and process environments of the pre treatment plant. This resulted in a strong alternative to the more expensive nickel based alloys that are otherwise used,” said Barinder Ghai, director technical marketing, new business development for the tube division at Alleima. Alleima www.alleima.com

will reduce fossil fuel production by a corresponding amount. “Reducing greenhouse gas emissions is one of the great challenges of our time. I am therefore proud that Preem is now making the biggest change in the company’s history. We are doing this by converting the diesel plant at the refinery in Lysekil. When the conversion is complete, we will be Scandinavia’s largest producer of renewable jet fuel,” said Tommy Johansson, project manager for the ICR project at Preem. The changeover means that Preem will no longer use fossil raw materials such as crude oil, but renewable raw materials instead. To make this possible, advanced technology is required, not least in the pre-treatment unit (PTU) that is to be built. The raw materials will be pre-treated and purified at high temperatures before being used in the production of renewable fuels such as hydrotreated vegetable oil, the diesel made from vegetable oils or plant products and sustainable aviation fuel.

Alleima will supply Preem with heat exchanger tubes to be used in the conversion of the Lysekil refinery from fossil to renewable fuels. The investment is an important part of Sweden’s green energy transition and will make Preem the largest producer of renewable jet fuel in northern Europe. The redevelopment of Preem’s IsoCracker plant (ICR) in Lysekil started late 2024. Once completed, it will produce 1.2 million cubic meters of renewable fuels annually and reduce fossil carbon dioxide emissions at user level by two to three million tons annually. At the same time, Preem

Preem’s IsoCracker plant in Lysekil, Sweden

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Business & market news

Metal seated zero leakage isolation and control valve

Typical butterfly valves have good control limits between 30 and 70 degrees of travel. TRI-SHARK valves significantly extend this range through its throttling trim cartridge. The design of the cartridge and valve, in terms of flow, is such that ideal flow control is possible in this range. Further advantages of TRI-SHARK valves are anti-cavitation properties. The flow is divided by the slots and reduces cavitation, as the vapour bubbles created in the area of the cartridge slots reach a smaller size due to the lower flow rate of each channel. As a result, the energy generated when the vapour bubbles implode is lower. The valves are also able to direct water jets concentrically to the centre of the pipe, especially at small opening angles, thus converting the kinetic energy to a lower level in the fluid before contacting the pipe wall. Less damage to the pipe wall can then occur. As the mass flow through the Sharktooth choke slots is divided into smaller parts, the sound frequency increases, and sound can be more easily absorbed by the pipe because the frequency is in a range where the human ear is less likely to perceive it. Another important aspect of the throttling trim cartridge is that the dynamic torque reduced by the altered

Zwick has incorporated a throttling trim cartridge into its triple offset butterfly valves, which turns it into an excellent control valve. This revised design is equivalent in control performance to a globe valve or rotary plug valve, but has better shut-off characteristics. Combining the throttling trim cartridge with the TRI-CON triple offset butterfly valve series creates TRI-SHARK, the leakage free shut-off and control triple offset butterfly valve. This control valve offers several advantages. It includes all the advantages of triple eccentric butterfly valves and has all the special characteristics of an excellent control valve. One type of valve can now be used for both open-close and control applications. The throttling cartridge is designed closed to the swivel movement of the butterfly disc to keep the flow between disc and cartridge as low as possible. The cartridge is also manufactured with several optimised slots that divide the flow and release a precisely calculated cross-section when the valve opens or closes. With the throttling trim cartridge the valve´s flow characteristic is changed to an equal percentage flow characteristic, which is known as the preferred inherent flow characteristic for most control applications. TRI-SHARK´s flow characteristic ensures that the valve provides an effective control range at 5 up to 30 degrees of travel, the control area where traditional triple eccentric butterfly valves seem to reach their limits. Armaturen GmbH

Sharktooth disc clearance

pressure field. This means that at critical opening angles and flow conditions in relation to the dynamic torque that occurs a smaller actuator with less torque can be used. TRI-SHARK can be offered in various designs. In addition to the standard Lug Type and Sharktooth design, integrated versions like double flange and valves with buttweld ends (DN800, DN700 Trim) are also available.

Zwick Armaturen GmbH www.zwick-armaturen.de TechnipFMC awarded subsea contract for Bonga North development

order solution and continues to deploy it across multiple basins – underscoring its commitment to the technology globally. This award further positions us for future deepwater opportunities in the region.” TechnipFMC is a leading technology provider to the traditional and new energy industries, delivering fully integrated projects, products and services. TechnipFMC www.technipfmc.com

TechnipFMC has been awarded a substantial contract by Shell Nigeria Exploration and Production Company to supply Subsea 2.0 ® production systems for the Bonga North development in Nigeria. The contract covers the design and manufacture of subsea tree systems, manifolds, jumpers, controls and services. Jonathan Landes, president, Subsea at TechnipFMC, said: “Shell was the first to adopt our Subsea 2.0 ® configure-to

Lug type TRI-SHARK

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March 2025 TUBE PRODUCTS INTERNATIONAL

Business & market news

Water pipes from chemically recycled plastic Drinking water pressure pipes made from chemically recycled polyethylene have been installed in Vienna, Austria, for the first time. The initiative brings together the efforts of Borealis and Pipelife, marking the first time that pipes made from chemically recycled material have been used in the city’s drinking water system. challenge due to the high purity and quality requirements of materials used in sensitive and demanding applications. The breakthrough was made possible by Borcycle™ C technology, with which polyolefin-based waste is chemically recycled into new, virgin-quality plastics that are capable of meeting stringent performance and hygiene standards.

Certification, which covers the entire supply chain, from raw material to final product, guaranteeing compliance with strict sustainability standards. “This is an excellent example of how our solutions for infrastructure pipes are enabling life’s essentials,” said John Webster, Borealis global commercial director infrastructure. “The advantage of chemical recycling is that mechanically non-recyclable plastic waste no longer needs to be buried in landfills or incinerated. Chemically recycled raw materials are identical to their virgin counterparts and can be used to manufacture exceptional quality products,” added Zoran Davidovski, head of research & development and sustainability at Pipelife. The project also takes advantage of the considerable experience of Pipelife, an international manufacturer of piping solutions in the areas of water and energy management. Pipelife International GmbH www.pipelife.com

“Circular economy is a cornerstone of our sustainability program. This ground-breaking initiative proves that high-performance pipe systems can be manufactured using raw materials sourced from advanced recycling technologies,” said Frank Schneider, commercial director of wienerberger Austria and Pipelife Austria. The specific grade, BorSafe™ Bc HE3490-LS-H-90, contains over 90 per cent chemically recycled content based on a mass balance allocation. These advanced materials meet the strictest standards for drinking water applications, offering no compromise in terms of quality, safety or service life. The integrity of the approach is verified by International Sustainability & Carbon

The pipe polyolefin material is based on Borealis’ transformational Borcycle™ C chemical recycling technology. Around 660m of PE 100-RC (crack resistant) pressure pipes based on Borealis’ transformational Borcycle™ C technology were laid in the Vienna Margareten district recently, marking a significant step toward a circular economy. The ground-breaking initiative was the result of a long-standing partnership between Borealis and Pipelife, aiming to accelerate the transition to a circular economy for plastics. Creating drinking water pressure pipes from recycled plastic poses a significant

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METAL SEATED CONTROL VALVE ZERO LEAKAGE as per API598 TRI-SHARK

Business & market news

Strohm to supply 33km of thermoplastic composite pipe for gas plant

and terminated in the field using a local workforce. The low weight solid pipe structure is immune to corrosion and has a smooth liner ensuring enhanced flow. The contract was awarded following Saudi Aramco’s and its engineering partner KBR’s material selection studies, which showed that TCP was the most suitable solution for the flowline, due to its demonstrated fluid compatibility, high qualification standards, lack of corrosion and low carbon footprint. Strohm’s vice president for Africa, Middle East & Asia-Pacific, Fabienne Ellington, said: “This contract represents a milestone for Strohm, and it is a testament to our longstanding relationship with Saudi Aramco and the company’s trust in our products. The award reinforces our commitment to Saudi Arabia as a strategic growth area and its role as a pivotal gateway to the broader markets in Middle East, Asia and East Africa.

Strohm, which supplies thermoplastic composite pipe (TCP), has been awarded a contract to supply 33km of its TCP flowline for Saudi Aramco’s Fadhili gas plant in Saudi Arabia. Following a successful pilot with Saudi Aramco, this is Strohm’s first commercial contract for onshore application in the region. The project also marks the first time the company has used its newly offered electrofusion coupler (EFC), a completely non-metallic, welded and fully bonded joint that is corrosion free and enables buried application as it requires no seals. The EFC is a cost effective solution and is easy and fast to install on site. The 6" glass fibre polyethylene composite pipe will be used for rich mono ethylene glycol transport and is due to be delivered in September 2025. It will be produced in the company’s manufacturing plant in the Netherlands

TCP installation onshore at the Saudi Aramco pilot project

“This will be a stepping stone as we aim to expand our reach and deliver value across these dynamic geographies. Not only that, but the EFC’s adoption also enhances our onshore operations and positions us at the forefront of innovation, paving the way for our entry into the hydrogen and carbon capture and storage markets.” The $7.7bn project aims to increase the plant’s processing capacity to four billion standard cubic feet per day. Strohm www.strohm.eu

Jingning Junwen Steel Co., Ltd

Small diameter stainless steel seamless tube Process: Cold drawing, bright annealing Delivery status Soft (HRB≤90) Grade: 304 / 304L / 316L / 321 / 317L / N08904 / S32205 / S32750 / N08825 / N06625 Standard: ASTM (ASME) and DIN, GB, JIS Size: OD 1/8"- 11/4", WT 0.028"-0.083" Tolerance: Outer diameter:

Precision cold drawn stainless steel seamless coil tubing Production Process: Cold drawing (cold-draw) Surface Finish: Vacuum bright annealing Delivery Status: Soft state (HRB ≤90) Grade:

304 / 304L / 316L / 321 / 317L / N08904 /S32205 / S32750 / N08825 / N06625 / N10276 / S31254 ASTM (ASME) and DIN, GB, JIS OD 1/8"- 1", WT 0.028"-0.083"

±0.08mm (0.00315") Wall Thickness: ±10%

Standard:

Quality testing:

Hydrostatic test (1400PSI-5000PSI) / Air pressure test / Eddy current testing ISO9001:2015 / PED / ISO45001:2018 / ISO14001:2015

Size:

Tolerance:

Outer diameter: ±0.08mm (0.00315"), wall thickness: ±10% 100ft-3500ft, or according to customers’ requests Hydrostatic test (1400PSI-5000PSI) / air pressure test / Eddy current testing ISO9001:2015 / ISO45001:2018 / ISO14001:2015 / HSE / PED

Length:

Certification:

Quality testing:

Certification:

Our stainless steel coiled tube products are widely used in oil drilling, shipbuilding, aerospace and petrochemical oil refining equipment, spiral wound heat exchanger and chemical industry cold treatment, gas transmission pipeline, fluid pipeline, steam insulation pipe cable, stainless steel heat tracing coiled tubes, high pressure fluid pipeline, stainless steel thermal insulation pipe cable, anticorrosive stainless steel pipe cable and umbilical cord protected by PVC sheath pipe and cable industries.

No. 88 Shiniu Mountain, Jingning, She Autonomous County, Zhejiang, China Salesman: Sam | Mobile: +86 13305889498 | Tel: +86 578 5973358 | Email: jw@jw-steel.com

www.jw-steel.com

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Wider tubes offer greater possibilities: how composites are advancing wide diameter tube development By Lauri Turunen, product manager for tubes, Exel Composites

and supports high-voltage equipment while withstanding environmental conditions like heavy rain and strong winds and currents. In the oil & gas industry, these tubes are used as pipelines, effectively managing high pressure and flow rates associated with transporting fluids over long distances. This enables the safe and efficient delivery of oil, gas and other liquids. Additionally, wide diameter tubes play a vital role in robotics and military applications. They are used in large scale masts and antennas, providing the strength and stability required for long-distance communication and surveillance. For mobile towers and other adjustable equipment, they serve as telescoping poles, maintaining structural integrity when extending or retracting, essential in dynamic environments. Why pultruded composites? Composite materials, such as carbon fibre and fiberglass, provide substantial benefits over traditional materials for wide-diameter tubes, particularly when manufactured using the pultrusion method.

Wide diameter tubes are defined as those with a diameter greater than 100mm and are designed to handle a variety of industrial applications due to their robust size and strength. These tubes are engineered to support substantial loads and resist external forces, making them crucial for projects that demand structural integrity. In the construction sector, wide diameter tubes serve multiple functions, such as structural supports, utility poles and fender systems in marina construction. Their load bearing capacity ensures stability in structural applications Here Lauri Turunen, product manager for tubes at pultruded and pull-wound composites specialist Exel Composites, explores the versatility of wide tubes, how new materials are outperforming traditional ones, and where the future of tubes is heading. With a projected value of $145bn by 2030, the large diameter pipe market is poised for significant growth, driven by rising investments in water management and infrastructure renewal. However, the applications of wide diameter tubes extend beyond these projects.

The large diameter pipe market is poised for significant growth, driven by rising investments in water management and infrastructure renewal

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This not only lowers installation costs, but increases the speed of deployment, allowing more to be installed in the same time frame, enhancing overall revenue. Composites also excel in corrosion resistance. In harsh marine environments, where wide diameter tubes might serve as structural support for piers, composites can have a service life that surpasses that of traditional materials like wood or steel, which can begin to corrode within five to ten years. While building standards and codes account for the expected durability of these materials, composites can offer a longer lifespan, translating to lower maintenance and replacement costs compared to metals. Future applications The role of wide diameter composite tubes is set to expand significantly as demand for sustainable infrastructure solutions grows. Their high strength-to-weight ratio makes them ideal for applications such as pedestrian bridge supports or in the rehabilitation of existing structures, offering a durable and low maintenance alternative to traditional materials. In robotics, the use of wide diameter tubes in large scale manipulators is expected to increase, with composites enabling the creation of lightweight yet robust structures. Similarly, in aerospace, these tubes could become integral to support structures for aircraft and spacecraft, contributing to weight reduction while maintaining strength. As engineering embraces these innovations, wide diameter composite tubes are becoming essential across projects from water infrastructure to modern aerospace due to their strength and durability. To see how these advancements can impact your projects, visit www.exelcomposites.com/composite-solutions/ composite-tubes/ and discover the benefits of composite materials.

Lauri Turunen, product manager for tubes, Exel Composites

This continuous production process involves drawing reinforcing fibres, such as glass or carbon, through a resin matrix and curing them in a heated die to create lightweight, durable profiles with exceptional precision. Pultrusion significantly reduces material waste and ensures consistent quality, making it an efficient and reliable solution for producing high performance tubes. For instance, glass fibre has a density of around 2.5g/cm 3 , approximately 75 per cent less than steel at 7.85g/cm 3 , despite possessing superior strength. This gives composites an edge over other materials. Although glass fibre may come at a higher material cost, its lighter weight makes it quicker to install and requires few personnel, ultimately lowering labour costs and speeding up project timelines. A case in point is EasyStreet Systems, a company that uses and installs composite utility poles for smart infrastructure projects. By opting for lightweight composites, it can reduce the installation time, and the number of staff required, with many poles being installable by a single person. About Exel Composites Exel Composites is one of the largest manufacturers of pultruded and pull-wound composite profiles and tubes and a pultrusion technology forerunner in the global composite market. Its forward-thinking composite solutions made with continuous manufacturing technologies serve customers in a wide range of industries around the world. Customers can find its products used in applications in diverse industrial sectors such as wind power, transportation and building and infrastructure. It prides itself on its R&D expertise, collaborative approach and global footprint. Its composite solutions help customers save resources, reduce products’ weight, improve performance and energy efficiency and decrease total lifetime costs. Headquartered in Finland, Exel Composites employs more than 600 people around the world and is listed on Nasdaq Helsinki.

Exel Composites Plc pilvi.tahtinen@exelcomposites.com www.exelcomposites.com

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Emerging tech shaping the landscape for European tube welding manufacturers By Pieter du Plessis, group product engineer, Welding Alloys

In Europe, the manufacturing market is expected to grow by 3.93 per cent by 2028, reaching an impressive value of £2.83tn. As the world continues to change and priorities shift, the European manufacturing industry is finding several ways to keep up with technologies, emerging trends and eco conscious strategies. For example, by 2030, 60 per cent of all manufacturing production will make use of sustainable practices, meaning that the sector is trying to play a significant part in preserving the well-being of the planet. But what other innovations are driving this thriving industry forward? Welding Alloys, an expert in hardfacing for welding businesses, explores what exciting tech trends are gradually shaping the new manufacturing landscape. Additive manufacturing Additive manufacturing, also known as 3D printing, is one of the most popular innovations embraced across the sector. Mario Cordero, group innovation director at Welding Alloys, said: “3D printing is becoming an increasingly He takes an in-depth look at the increasing use of augmented reality, additive manufacturing, robotics, cobots and Industrial Internet of Things as Europe seeks to keep up with the latest technologies and trends in an increasingly competitive global manufacturing environment. Pieter du Plessis from Welding Alloys provides an insight into the emerging trends of manufacturing across Europe as we head into 2025.

without the need for retooling. This is particularly useful for the healthcare and medical sectors, where splints, supports and health devices can be customised to suit a specific patient’s diagnosis. “That said, the versatility of 3D printing can be extended to a wide range of businesses in the manufacturing industry, including aerospace, automotive and consumer goods.” Robotics and cobots Robots and cobots are becoming a frequent sight in manufacturing industries in Europe and across the world. For example, in Germany alone, automotive companies are home to 1,500 robotic units for every 10,000 employees. The benefit of robots is that they can take care of a large array of tedious, physically demanding tasks while maintaining accuracy, efficiency and quality throughout. What’s more, they can help reduce wastage and breakages caused by inconsistent finishings or below-par quality products.

common solution to speed up production processes at a more favourable and affordable cost. “The beauty of this technology is that it allows businesses to create items layer by layer with computer-aided design (CAD) support. Through the help of this innovative tool, manufacturers can assemble complex designs that would otherwise be challenging and expensive to produce with more manual, conventional methods. “In this respect, 3D printing opens the door to customisations, too. Because every manufactured item is based on a digital blueprint, each product can be easily tweaked

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The good news is that AR’s characteristics can also benefit the manufacturing world, as it can optimise the training and development of new and existing employees. AR provides a safe, immersive platform where workers can learn and practice new skills without the worry of making costly or dangerous mistakes. So, for example, when aerospace engineers need to train for repairs to complex and sophisticated machinery, they can do so with confidence and much-needed peace of mind. As the manufacturing industry in Europe continues to evolve, more and more businesses are exploring new innovative trends to power their operations and increase efficiency, quality and profits. From 3D printing and robotics to augmented reality and IIoT, several tech tools are helping the manufacturing landscape improve for the better. https://www.statista.com/outlook/io/manufacturing/europe#value added https://www.eitmanufacturing.eu/wp-content/uploads/2021/09/EIT Manufacturing-Factsheet-2021.pdf https://ifr.org/ifr-press-releases/news/one-million-robots-work-in car-industry-worldwide-new-record https://www.linkedin.com/pulse/europe-augmented-reality gaming-market-fqwwc/#:~:text=Augmented%20Reality%20 Gaming%20Market%20size%20was%20valued%20at%20USD%20 5.3,synopsis%20of%20the%20competitive%20landscape Sources

Nowadays, advanced industrial robots are equipped with sensors and artificial intelligence, meaning they can detect potential issues from the off and carry out a programmed motion with limited lag. As for ‘cobots’, these collaborative machines are built to share workspaces with humans, to keep people safe and to alleviate the demands of their jobs. For example, in hazardous environments, risky processes are often delegated to cobots, which can, in turn, prevent serious and avoidable injuries. Industrial Internet of Things The Industrial Internet of Things (IIoT) is an innovative, data-driven approach that allows businesses in the manufacturing sector to collect, monitor and analyse production figures. With real-time data, companies can make more informed decisions and swiftly improve operations. What is truly clever about IIoT is that it also interconnects machines, devices and appliances used in the manufacturing process. By communicating and sharing data, every machine reacts accordingly, resulting in more efficiency, budget-friendly costs and better-quality products. IIoT can be widely used across the industry, benefitting pharmaceutical, chemical, electronics and food and beverage manufacturing businesses. Augmented reality Another piece of modern technology that is slowly taking the manufacturing sector to the next level is augmented reality (AR). AR is already a prominent feature in the gaming and education industries, allowing users to interact with virtual items and increasing consumers’ engagement rates. By 2030, the AR gaming market is projected to be worth more than £22bn.

Welding Alloys contactus@welding-alloys.com www.welding-alloys.com

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The international trade magazine for tube and pipe products

“We’ve advertised in Tube & Pipe Technology and its sister publications for many years. Their publications provide an excellent environment for creating positive recognition, impressions, and awareness of our NDT systems for tube, bar and wire readers. Editor Rory McBride is a pleasure to work with, always responsive and helpful, and our ad agency finds Jason Smith, sales director at Intras, outstanding.” At the heart of the tube industry for more than 40 years

“We highly appreciate the ongoing collaboration with Intras Ltd, which supports us regularly with advertising and articles in Tube & Pipe Technology magazine, which is the leading magazine in the tube industry.”

“Our partnership with Tube & Pipe Technology over the years has enabled us to grow our profile and, therefore, our business. Thanks to the publication’s international readership it also enables our company news and marketing activities to reach our global customer base.”

“ Tube & Pipe Technology has provided us a really professional and well-known communication platform for our welded pipe mill over more than 30 years. TPT creates an opportunity for Chinese enterprises like us to know the international trends in the industry, which has been particularly useful when travel to trade events has been difficult in recent times.”

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Email: linda@intras.co.uk Tel: +44 1926 834685

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