EuroWire November 2024

27-29 November 2024 Mumbai, India

process to ensure accurate, smooth wire surfaces with minimal friction. They are suitable for industries including copper, aluminium, stainless steel, and high- and low-carbon wire drawing. In addition to dies, Mikrotek offers machinery for die polishing and resizing. These solutions optimise production, reduce errors and minimise waste, helping manufacturers streamline processes and boost productivity. The company’s team of experts offers consulting for turnkey projects, and provides in-house die shop set-ups, including diamond and TC die rooms, with machine supply, installation and comprehensive training. Mikrotek also offers certified training through the Mikrotek Centre for Excellence (MCX), designed for both industry professionals and newcomers. The seven-day Refresher Course is suitable for those with die-making experience, enhancing and updating their expertise, while the 21-day Foundation Course is for individuals with no prior knowledge, to ensure they are production-ready. Mikrotek https://mikrotek.in Maschinenfabrik its subsidiary Niehoff of India (NoI) will exhibit an MMH 121 + RM 201 type multi-wire drawing line. The MMH 121 machine, built by Niehoff in Schwabach, Germany, is combined with an RM 201 resistance annealer built by NoI under Niehoff licence. The drawing machine is designed to draw 32 wires on two levels simultaneously. The line features a compact design, high productivity and a low wire break rate. Niehoff and Niehoff GmbH & Co KG Stand: I07

››› Mario Frigerio SpA Stand: F53

Mikrotek Stand: TBC

Mario Frigerio, an MFL Group company, will promote its complete range of machinery for wire, cable and rope manufacturing. Solutions include wire rod preparation lines, drawing lines, cold rolling lines, reinforcement steel wire lines, welding lines, induction tempering and hardening lines, automatic rewinding and packaging lines, wire treatment lines, cold heading and ball bearing lines, low relaxation PC lines, sheathing lines and stranding and closing lines. In the wire and cable sector, the company specialises in drawing lines, stranding lines, extrusion lines and treatment lines. Visitors to the stand will be able to discover how MFL Group’s multi-wire drawing line can help boost productivity, reduce energy consumption and lower maintenance needs. With a top drawing speed of 35m/s, it can draw up to 48 wires (24 per row) through 15 to 33 dies. This system optimises wire elongation for a streamlined process and features a quick die-change system, eliminating the effort of re-stringing the machine.

Mikrotek is a specialist in wire drawing die and die-polishing machinery production, delivering solutions that meet the high demands of wire manufacturers worldwide.

Special Mikrotek PCD dies

The company’s range of diamond dies and polishing machinery is designed to ensure performance across a variety of wire drawing, automobile and industrial applications, offering reliability, longevity and improved productivity. One of the highlights of the product range is the SMP (Special Mikrotek PCD) dies, which are crafted with a unique micro-polished finish, resulting in reduced friction during the wire drawing process. The technical precision behind SMP dies allows for better heat transfer and simultaneously extends the life of the dies. The Natural Diamond Dies are made from high-quality diamonds, providing performance in applications that require precise surface finishes and tight dimensional tolerances. The durability of natural diamonds ensures that the dies can withstand the rigours of intense wire drawing processes, for industries where consistency and longevity are a priority. Diamond (PCD) dies offer an equally robust solution for high-speed, high-volume production environments. PCD dies are engineered to deliver superior wear resistance, ensuring consistent performance across a wide range of wire materials, including copper, aluminium and steel. For those looking for a synthetic alternative to natural diamonds, Synthetic Single Crystal Diamond dies (SSCD) provide the same level of precision and durability for demanding wire drawing applications. The synthetic dies deliver consistent performance, allowing manufacturers to maintain standards across various applications without compromising on quality or longevity. Mikrotek Nano Dies are designed for tough wire drawing conditions, delivering precision for diameters as small as 0.3mm. These dies are manu- factured using an advanced vacuum Mikrotek’s Polycrystalline

IX Series PC strand line

For the wire and rope sector, Mario Frigerio offers machinery for LRPC prod- ucts. Over the years, it has designed, produced and delivered hundreds of production lines for PC strand, constantly improving performance and energy efficiency. The company has also developed solutions for rod preparation, such as in-line mechanical descaling and phosphate coating. From raw material to finished product, MFL Group offers end-to-end solutions for PC strand manufacturers. In addition, its extensive range of stranding and closing lines can be customised to meet specific needs, whether for general-purpose rope or highly specialised products.

MMH 121 + RM 201 type multi-wire drawing line

The RM 201 resistance annealer works with two/three-zone annealing which can be selected with or without wire reheating. The results are optimum wire drying and an economical use of energy for larger wire sizes. The line is expected to be used for copper wires and operated by means of

Mario Frigerio SpA www.mflgroup.com

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November 2024