EuroWire March 2024
Technology News
Nano crystalline diamond dies Ajex & Turner is a technology-driven company, and has been engaged in the manufacturing of a variety of wire drawing and compacting dies and tools for the wire and cable industries since 1962.
The company’s VNT Nano dies are made by Ajex in India with multi-layer coatings of nano crystalline diamond through
A range of dies from Ajex & Turner
For aluminium/copper RBD processes, Nano dies allow continuous processing with no metal loss. The casings are made from stainless steel grade 304 to avoid rust. Using tungsten carbide dies for soft or hard material, there is a chance of dust accumulation in the die, and wire breakage and scratches on the conductor. With polycrystalline diamond dies, diameters can be controlled but variation may eventually occur. Nano is claimed to maintain zero per cent tolerance throughout its working life, with no need for re-polishing or re-grinding. Ajex & Turner dies are fully guaranteed for 24/7 use for compacting up to 20,000 km of conductor. Superglow lubricant can be used to cool the die for maximum use. Ajex & Turner Wire Technologies Pvt Ltd www.ajexturner.com
vapour deposition, which provides a smooth surface with low friction. VNT Nano dies can be made for sizes from 0.4 to 250mm for drawing, compacting, TW, sectors and Z-shapes. The dies can be used for drawing copper or aluminium for stranding, compacting, bunching, rod break down (RBD) sizes, sectors, TW, Z-shape wire, etc. They can draw aluminium alloy wire, nickel silver wire, brass, copper tubes, and stainless steel or high- and low-carbon steel wire up to 0.6%C, welding wire or any hard/soft wire of any size and hardness. Lower friction results in better copper and aluminium utilisation. The manufacturer claims an improvement of 3-4 per cent in raw material utilisation and better life than PCD and tungsten carbide dies.
No die polishing or re-cutting is required for any metal.
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