EuroWire January 2025

Technology News

Enhancing e-mobility cable manufacturing Quality in the manufacturing of cables for e-mobility is important for several reasons. Most notably, high quality cables ensure the safety and reliability of electric vehicles (EVs). Poorly manufactured cables can lead to electrical failures, which not only compromise the performance of the vehicle but also pose significant safety risks to users. products, including the ODAC®, UMAC®, DVW-DVO, Profilemaster® PMM and Sparktester, that can take an important role in the production of e-mobility cables, ensuring high quality and reliability.

Designed for measuring the diameter, ovality, width and height of cables with high precision, ODAC® ensures that cables meet the exact specifications required for optimal performance in EVs. The DVW-DVO product range provides oscillating support for the ODAC® and offers the ability to measure minimum and maximum product dimensions. Adjustable oscillation speeds allow for optimal measurement, independent of product orientation, and improve production efficiency. UMAC® is an ultrasonic measurement system used to measure the wall thickness and concentricity of cable insulations. This is particularly important for ensuring the insulation integrity and overall durability of the cables.

Quality cables are also necessary for efficient energy transmission, which directly impacts the range and charging speed of EVs. This efficiency impacts the overall user experience and the adoption of e-mobility solutions. and extend the lifespan of a vehicle’s electrical system, contributing to the sustainability and economic viability of e-mobility. Therefore, investing in solutions that ensure the quality of cable manufacturing is a key factor in advancing the e-mobility industry. Non-contact measurement specialist Zumbach Electronic offers a suite of Durable reduce and high-quality cables maintenance costs

Profilemaster PMM measuring system

For measuring cable profiles, as well as other components, Profilemaster® PMM systems use advanced optical and laser technologies to provide detailed measurements of complex profiles, ensuring that the cables fit within the tight spaces of EV architectures. The Sparktester range for testing the insulation of cables can detect even the smallest faults and bare patches in the insulation, which could lead to short circuits or other failures. Zumbach Electronic AG www.zumbach.com

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January 2025